An Adaptive Liquid-Filled Stretch Forming Method to Prevent Inverted Burst
A liquid-filled stretching and liquid-chamber technology, which is used in the field of liquid-filled stretching of hydraulic stretching machines, can solve problems such as difficulty in accurately grasping, anti-expansion rupture, etc.
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Embodiment 1
[0022] With punch diameter 150 mm, tensile force (F n )=20000N, 1 mm thick No. 45 steel plate is a specific example, the constant force when the plate yields (F e ) is 29000N, and the critical force for sheet metal rupture (F σmax ) is 35000N. Firstly, the slider goes down in empty space, and starts to decelerate before touching the sheet, so that the punch starts to contact the sheet at a constant speed of 20 mm per second. Liquid chamber hydraulic pressure (F y )=8×20000÷(0.25×π×150²)≈9.06MPa, after the punch contacts the sheet, the liquid in the liquid chamber is compressed, and the hydraulic pressure in the liquid chamber increases gradually. When the hydraulic pressure in the liquid chamber (F y ) + tensile force (F n )=1.05×35000N= 36750N, gradually reduce the hydraulic pressure of the liquid chamber (F y ), hold the set value (F 0 ). As the punch continues to move down, the anti-expansion height is reduced to the set value of 0.1×150mm=1.5mm (H 0 ), the anti-exp...
Embodiment 2
[0024] With punch diameter 150 mm, tensile force (F n )=18000N, 1 mm thick aluminum alloy is a specific example, the constant force when the sheet yields (F e ) is 25000N, and the critical force for sheet metal rupture (F σmax ) is 33000N. Firstly, the slider goes down in empty space, and starts to decelerate before touching the sheet, so that the punch starts to contact the sheet at a constant speed of 20 mm per second. Liquid chamber hydraulic pressure (F y )=8×18000÷(0.25×π×150²)≈8.15MPa, after the punch contacts the sheet, the liquid in the liquid chamber is compressed, and the hydraulic pressure in the liquid chamber increases gradually. When the hydraulic pressure in the liquid chamber (F y ) + tensile force (F n )=1.05×33000N= 34650, gradually reduce the hydraulic pressure of the liquid chamber (F y ), hold the set value (F 0 ). As the punch continues to move down, the anti-expansion height is reduced to the set value of 0.1×150mm=1.5mm (H 0 ), the anti-expansio...
Embodiment 3
[0026] With punch diameter 150 mm, tensile force (F n )=15000N, 1 mm thick stainless steel is a specific example, the constant force when the sheet yields (F e ) is 22000N, and the critical force for sheet metal rupture (F σmax ) is 30000N. Firstly, the slider goes down in empty space, and starts to decelerate before touching the sheet, so that the punch starts to contact the sheet at a constant speed of 20 mm per second. Liquid chamber hydraulic pressure (F y )=8×15000÷(0.25×π×150²)≈6.79MPa, after the punch contacts the sheet, the liquid in the liquid chamber is compressed, and the hydraulic pressure in the liquid chamber increases gradually. When the hydraulic pressure in the liquid chamber (F y ) + tensile force (F n )=1.05×30000N= 31500N, gradually reduce the hydraulic pressure of the liquid chamber (F y ), hold the set value (F 0 ). As the punch continues to move down, the anti-expansion height is reduced to the set value of 0.1×150mm=1.5mm (H 0 ), the anti-expans...
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