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Raw blade automatic cold-pressing forming method for diamond saw blade

A diamond saw blade, cold press forming technology, applied in the field of diamond saw blades, can solve problems affecting the quality and safety factor of the saw blade, uneven powder distribution, etc., to overcome uneven powder distribution, improve quality and safety factor, and facilitate The effect of suppression

Inactive Publication Date: 2018-04-06
郭荣忠
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The disadvantage of this current technology is: when the base body discharges the powder downward, less powder rolls to the surface of the Great Wall tooth, resulting in uneven distribution of powder on the top and bottom of the Great Wall tooth, which seriously affects the quality and safety factor of the saw blade.

Method used

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  • Raw blade automatic cold-pressing forming method for diamond saw blade
  • Raw blade automatic cold-pressing forming method for diamond saw blade
  • Raw blade automatic cold-pressing forming method for diamond saw blade

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] Embodiment 1: a kind of green sheet automatic cold press forming method of diamond saw blade, it comprises the following steps,

[0031] Step 1, prefabricating a piece of cover plate 1, the thickness of the cover plate is 1.5 mm, designed according to different types of saw blades, the outer diameter of the cover plate 1 is consistent with the outer diameter of the upper mold core 2 and the lower mold core 3, and the cover plate 1 A positioning column 6 is provided at the lower middle position of the lower mold core 6, and the outer diameter of the positioning column 6 is consistent with the center hole of the diamond saw blade substrate 7. At the same time, a column groove 8 for accommodating the positioning column 6 is opened at the center of the lower mold core 3;

[0032] Step 2, when pressing, first put the positioning column 6 of the cover plate 1 into the center hole of the diamond saw blade base 7, and then put it into the lower mold core 3, and the positioning c...

Embodiment 2

[0035] Embodiment 2: a kind of green sheet automatic cold press forming method of diamond saw blade, it comprises the following steps,

[0036] Step 1, prefabricating a piece of cover plate 1, the thickness of the cover plate is 4 mm, designed according to different types of saw blades, the outer diameter of the cover plate 1 is consistent with the outer diameter of the upper mold core 2 and the lower mold core 3, and the cover plate 1 A positioning column 6 is provided at the lower middle position of the lower mold core 6, and the outer diameter of the positioning column 6 is consistent with the center hole of the diamond saw blade substrate 7. At the same time, a column groove 8 for accommodating the positioning column 6 is opened at the center of the lower mold core 3;

[0037] Step 2, when pressing, first put the positioning column 6 of the cover plate 1 into the center hole of the diamond saw blade base 7, and then put it into the lower mold core 3, and the positioning col...

Embodiment 3

[0040] Embodiment 3: a kind of green sheet automatic cold press forming method of diamond saw blade, it comprises the following steps,

[0041] Step 1, prefabricated a piece of cover plate 1, the thickness of the cover plate is 3 mm, designed according to different types of saw blades, the outer diameter of the cover plate 1 is consistent with the outer diameter of the upper mold core 2 and the lower mold core 3, and the cover plate 1 A positioning post 6 is provided at the lower middle position of the saw blade, and the outer diameter of the positioning post 6 is consistent with the center hole of the diamond saw blade substrate 7. At the same time, a post groove 8 for accommodating the positioning post 6 is opened at the center of the lower mold core 3;

[0042]Step 2, when pressing, first put the positioning column 6 of the cover plate 1 into the center hole of the diamond saw blade base 7, and then put it into the lower mold core 3, and the positioning column 6 of the cover...

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Abstract

The invention discloses a raw blade automatic cold-pressing forming method for a diamond saw blade. The raw blade automatic cold-pressing forming method comprises the following steps that a cover plate is prefabricated, a positioning column is arranged in the middle of the cover plate, and a column groove containing the positioning column is formed in the center of a lower mold core; during pressing, the positioning column of the cover plate is sleeved with a center hole of a base body of the diamond saw blade to be placed into the lower mold core, and the base body is fixed to the lower moldcore through the cover plate; powder sweeping is conducted, so that great-wall-like teeth of the base body are pre-buried into diamond alloy powder; automatic pressing is conducted, an upper mold coreand an upper pressing head move downwards, when the upper mold core moves to the surface of the cover plate, the lower mold core moves downwards, and the upper pressing head enters a groove containing cavity to form a sealed space; and after pressurization, the powder and the base body are combined together, after pressure maintaining for a multiple seconds, the upper pressing head and the uppermold core rise, the cover plate and a raw blade stay at the lower mold core, and a demolding procedure is started to push the raw blade out. The raw blade automatic cold-pressing forming method has the advantages that uneven distributing of the powder above and below the great-wall-like teeth is avoided, the quality of the saw blade is improved, and the security coefficient of the saw blade is increased.

Description

technical field [0001] The invention relates to an automatic cold-press forming method for a green diamond saw blade, which belongs to the technical field of diamond saw blades. Background technique [0002] Now when the factory is producing diamond saw blades, the previous process is cold-pressed and formed, and manual pressing has been eliminated. At present, automatic cold-pressed forming is widely used. [0003] The existing automatic cold forming technology is carried out according to the following steps: Step 1, powder sweeping: according to the preset groove volume, the equipment automatically adds diamond alloy powder and automatically sweeps the powder surface to be equal to the surface of the lower mold core; Step 2 , the upper core of the diamond saw blade substrate is adsorbed by the magnet 10 and moves downward, and the upper pressure head also moves downward. Open the powder into the inside of the powder, and the part of the discharged powder rolls to the top ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22F3/02B22F3/03B22F5/08
CPCB22F3/02B22F3/03B22F5/08
Inventor 郭荣忠
Owner 郭荣忠