Planetary gear case intelligent fault diagnosis method based on built-in encoder signal

A planetary gearbox, fault diagnosis technology, applied in the direction of machine gear/transmission mechanism testing, etc., can solve the problems of cumbersome, low fault diagnosis accuracy of planetary gearbox, misdiagnosis and missed diagnosis, etc., to achieve the effect of high fault recognition rate

Inactive Publication Date: 2018-06-01
XI AN JIAOTONG UNIV
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Problems solved by technology

However, the current use of encoder signals for fault diagnosis usually requires cumbersome signal processing methods to gradually extract fault-related features for diagnosis. This process relies on many subjective fac

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  • Planetary gear case intelligent fault diagnosis method based on built-in encoder signal
  • Planetary gear case intelligent fault diagnosis method based on built-in encoder signal
  • Planetary gear case intelligent fault diagnosis method based on built-in encoder signal

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Embodiment Construction

[0026] The present invention will be described in detail below in conjunction with the accompanying drawings and embodiments.

[0027] The following will take a planetary gearbox planetary gear fault detection test bench as an example to illustrate, such as figure 1 As shown, the test bench is composed of a magnetic powder brake 1, an encoder 2, three evenly distributed planetary gears 3, a sun gear 4, an inner ring gear 5, a bearing 6, a coupling 7, and a drive motor 8. The planet carrier is connected to the output shaft, and two encoders 2 are installed at the input shaft and output shaft of the planetary gearbox. The whole device is driven by a drive motor 8, and the torque is transmitted from the input shaft along the planetary gearbox to the magnetic powder brake 1 at the output end, and the magnetic powder Brake 1 completes the loading process.

[0028] The specific parameters are as follows:

[0029] 1) Rated power of drive motor 8: 1.2kW, rated speed: 40Hz;

[0030]...

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Abstract

The invention provides a planetary gear case intelligent fault diagnosis method based on a built-in encoder signal. Firstly the built-in encoder signal of the output shaft position of a planetary gearcase is read by using an encoder data acquisition card to obtain the angular position signal of a test shaft, then the instantaneous angular acceleration signal of the planetary gear case is acquiredby using a polynomial fitting method, and instantaneous angular acceleration signal is segmented so as to obtain a training set, a verification set and a test set; then a deep convolutional neural network model is constructed; then the deep convolutional neural network model is trained by using the training set, and the parameter of each layer of network is adjusted through the verification set and a batch random gradient descent method so that the final convolutional neural network model is obtained; and finally the test data are inputted to the convolutional neural network model and the fault is identified and classified. The data acquisition program is simplified and the test expense is reduced, and the signal includes lots of state of health information so that extraction of the faultfeatures and intelligent and automatic monitoring and diagnosis can be facilitated by the convolutional neural network.

Description

technical field [0001] The invention relates to the technical field of planetary gearbox fault diagnosis, in particular to an intelligent fault diagnosis method for a planetary gearbox based on built-in encoder signals. Background technique [0002] Due to the advantages of compact structure, large transmission ratio and strong load capacity, planetary gearboxes are widely used in the fields of automobiles, ships, wind power, aviation, etc. Various failures often occur in key components such as rings. Once the planetary gearbox fails, it will cause mechanical equipment downtime, or cause huge property losses or even casualties. Therefore, it is of great significance to monitor the health and fault diagnosis of the planetary gearbox. [0003] Different from the traditional fixed-axis gearbox, the gear motion in the planetary gearbox is a typical compound motion, and its vibration signal is correspondingly more complex than that of the traditional gearbox, which makes it impo...

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Application Information

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IPC IPC(8): G01M13/02
CPCG01M13/02
Inventor 林京焦金阳赵健赵明
Owner XI AN JIAOTONG UNIV
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