A method, system and device for extracting mechanical vibration characteristic indexes

A characteristic index and mechanical vibration technology, which is applied to measuring devices, instruments, and measuring ultrasonic/sonic/infrasonic waves, etc., can solve the problems that fault characteristic signals are easily submerged by noise, bearing fault characteristics are not obvious, and the spectrum structure is complex, etc., to achieve vibration Comprehensive feature indicators, convenient fault diagnosis, and improved signal-to-noise ratio

Active Publication Date: 2020-07-03
GUANGZHOU HANGXIN AVIATION TECH CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

When the gear fails, there will be side frequency components of the gear meshing frequency and its multiplier in the vibration signal spectrum, and the spectrum structure is complex
[0020] In addition, for the vibration monitoring of bearings, since the installation position of the sensor is often far away from the bearing, the bearing fault features in the collected vibration signals are not obvious, especially in the early fault stage of the bearing, the fault feature signals are more likely to be overwhelmed by noise

Method used

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  • A method, system and device for extracting mechanical vibration characteristic indexes
  • A method, system and device for extracting mechanical vibration characteristic indexes
  • A method, system and device for extracting mechanical vibration characteristic indexes

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Embodiment 1

[0083] A method for extracting characteristic indexes of mechanical vibration of the present invention includes the step of extracting characteristic indexes of gears, such as figure 1 As shown, the step of extracting the gear characteristic index specifically includes:

[0084] Obtain the original mechanical vibration signal;

[0085] Perform time-domain synchronous average processing on the original mechanical vibration signal to obtain a time-domain synchronous average signal;

[0086] Obtain the frequency spectrum of the time-domain synchronously averaged signal;

[0087] According to the time-domain synchronous average signal, a first gear characteristic index set is obtained, and the first gear characteristic index set includes time-domain characteristic parameters of the time-domain synchronous average signal;

[0088] According to the time-domain synchronous average signal and the frequency spectrum of the time-domain synchronous average signal, a second gear feature...

Embodiment 2

[0135] The invention also discloses a method for extracting the axis feature index. As a further preferred embodiment, the method for extracting mechanical vibration characteristic indexes of the present invention also includes the step of extracting shaft characteristic indexes, which specifically includes:

[0136] Obtain the original mechanical vibration signal;

[0137] Perform time-domain synchronous average processing on the original mechanical vibration signal to obtain a time-domain synchronous average signal;

[0138] Obtain the frequency spectrum of the time-domain synchronously averaged signal;

[0139] According to the frequency spectrum of the time-domain synchronously averaged signal, an axis feature index set is obtained, where the axis feature index set includes the second frequency spectrum parameter obtained from the time-domain synchronously averaged signal.

[0140] As a further preferred embodiment, the second spectral parameters include the first-order ...

Embodiment 3

[0143] The invention also discloses a method for extracting the characteristic index of the bearing. As a further preferred embodiment, the method for extracting mechanical vibration characteristic indicators of the present invention further includes the step of extracting bearing characteristic indicators, which specifically includes:

[0144] Obtain mechanical original vibration signal and bearing size parameters;

[0145] The Hilbert transform and harmonic wavelet filtering are performed on the original mechanical vibration signal in order to obtain the denoising signal;

[0146] Obtain the frequency spectrum of the denoising signal;

[0147] According to the mechanical original vibration signal and bearing size parameters, calculate the bearing fault characteristic frequency;

[0148] Obtain a first bearing feature index set according to the denoising signal, where the first bearing feature index set includes time-domain feature parameters of the denoising signal;

[01...

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Abstract

The invention discloses a method, system and device for extracting mechanical vibration characteristic indexes. The method comprises the steps of a mechanical original vibration signal, performing time synchronous averaging on the mechanical original vibration signal to obtain a time synchronous averaging signal, obtaining a frequency spectrum of the time synchronous averaging signal, obtaining afirst gear characteristic index set and a second gear characteristic index set according to the time synchronous average signal and the frequency spectrum of the time synchronous averaging signal, andthus obtaining gear characteristic indexes. The system comprises functional modules such as a signal acquisition submodule. The device comprises a memory storing at least one program and a processorexecuting the at least one program. According to the invention, corresponding preprocessing and extraction processing are performed on the mechanical original vibration signal, the signal-to-noise ratio of the original vibration signal is improved, vibration characteristic indexes which are applicable to describing a gear are extracted, the extracted vibration characteristic indexes reflect healthconditions of the gear comprehensively and effectively, thereby being convenient for performing fault diagnosis, and especially early-stage fault diagnosis. The method, system and device disclosed bythe invention can be widely applied to the technical field of mechanical fault diagnosis.

Description

technical field [0001] The invention belongs to the technical field of mechanical vibration monitoring, in particular to the technical field of helicopter health use monitoring. Background technique [0002] Explanation of terms: [0003] FFT: Fast Fourier Transformation, fast Fourier transform; [0004] TSA: Time Synchronous Averaging, time domain synchronous averaging; [0005] RMS: Root Mean Square, root mean square value; [0006] MA: Mean Amplitude, average amplitude; [0007] RA: Root Amplitude, square root amplitude; [0008] Kur: Kurtosis of signal, kurtosis; [0009] SF: shape Factor, waveform index; [0010] CF: crest Factor, peak factor; [0011] IF: Impulse FaCtor, pulse indicator; [0012] CLF: clearance Factor, margin indicator; [0013] KV: Kurtosis Value, kurtosis index; [0014] XPP: peak to peak of signal, peak-to-peak signal; [0015] M6A: Statistical moment (order 6), 6th order moment; [0016] M8A: Statistical moment (order 8), 8th order mome...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G01H17/00
CPCG01H17/00
Inventor 白允东熊强
Owner GUANGZHOU HANGXIN AVIATION TECH CO LTD
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