Production device and production method for all-ceramic six-rowed hole combination filler

[0023] The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.

[0024] like Figures 1 to 4 As shown, the production device for all-ceramic hexagonal hole composite packing in this implementation includes an extruder 2, a cutting knife, a turntable 6, an intermittent rotation mechanism 7, a loading component 3, an arc table 4, and a hole forming component 5. Conveyor belt 8, wherein the all-ceramic hexagonal hole composite packing 1 of the present invention includes a packing body, and the packing body includes a central ring 11 and multiple sets of side rings 12, and each set of side rings 12 is relatively arranged in the circumferential direction of the central ring 11 , each side ring 12 is connected to the outer wall of the center ring 11 , and a through hole 13 penetrating the center ring 11 is opened on the same group of side rings 12 .

[0025] Wherein, the extruder 2 is used to extrude a filler body with a continuous length without a through hole 13, the cutting knife is arranged above the extrusion end of the extruder 2, and a turntable 6 is arranged outside the extrusion end of the extruder 2, The edge of the turntable 6 is provided with a loading assembly 3, the loading assembly 3 includes a synchronous motor arranged on the turntable 6, a worm screw 33 connected to the output end of the synchronous motor, a molding sleeve 30 arranged on the worm screw 33, and a molding sleeve The outer wall of 30 is formed with the worm gear 34 meshed with the worm 33, and the forming sleeve 30 is provided with the penetration hole 31 that is compatible with the outer wall of the all-ceramic hexagonal hole combination filler 1, and the outer wall of the forming sleeve 30 is located on the all-ceramic hexagonal The corresponding place of the through hole 13 of the hole combination filler 1 is provided with an insertion hole 32, and one end of the forming sleeve 30 is provided with a push cylinder 35, and the output end of the push cylinder 35 is provided with a push head, and the shape of the outer wall of the push head is consistent with the inner wall of the penetration hole 31. match.

[0026]Further, two worms 33 are arranged oppositely at the bottom of the molding sleeve 30, and two worm gears 34 are arranged on both sides of the molding sleeve 30. Since the through hole 13 on the all-ceramic hexagonal hole composite filler 1 is arranged in the middle, the molding sleeve 30 The upper turbine 34 can only be arranged on both sides of the forming sleeve 30, and the stability of the forming sleeve 30 rotating around its own axis is improved by arranging two turbines 34 oppositely.

[0027] Furthermore, multiple loading assemblies 3 are arranged on the turntable 6, and the multiple loading assemblies 3 can work synchronously and in coordination to improve production efficiency.

[0028] The bottom of the turntable 6 is provided with an intermittent rotation mechanism 7 that drives the turntable 6 to rotate intermittently. The intermittent rotation mechanism 7 includes an intermittent disk 71, a rotating motor and a drive rod 72 that are fixedly connected to the lower side of the turntable 6. The middle part of the intermittent disk 71 is provided with a connection. The holes 711 are radially provided with a plurality of strip-shaped holes 712 communicating with the connection holes 711 on the lower side of the intermittent disc 71, and a convex hole is arranged between two adjacent strip-shaped holes 712 on the lower side of the intermittent disc 71. Block 713, the inner wall of each raised block 713 is an arc surface, the output end of the rotating motor is arranged on the middle part of the drive rod 72, and one end of the drive rod 72 is formed with a boss 721 inserted into the bar-shaped hole 712 to drive The other end of the rod 72 is formed with a fan-shaped portion 722 matching the arc surface of the protruding block 713 .

[0029] The outside of the turntable 6 is located on the side opposite to the extruder 2. There is an arc-shaped table 4 wrapped around the outer peripheral wall of the turntable 6. On the arc-shaped table 4, a plurality of all-ceramic hexagonal hole composite fillers 1 are arranged at intervals. The hole-forming components 5 of the through holes 13, each hole-forming component 5 includes a hole-forming cylinder fixedly arranged on the arc-shaped table 4, and the output end of the hole-forming cylinder is provided with a combination filler 1 for forming all-ceramic hexagonal holes. The push head matched with the hole 13 is opposite to the turntable 6, and a conveyer belt 8 is arranged under the turntable 6 near the extruder.

[0030] In addition, a rotary cylinder is arranged below the forming sleeve 30. When the loading assembly 3 moves to the top of the conveyor belt 8, the rotary cylinder is used to drive the forming sleeve 30 to rotate, so that the other end of the forming sleeve 30 can be aligned with the conveyor belt 8 to ensure that the filling The bodies are better able to drop onto the conveyor belt 8 .

[0031] The present invention utilizes the production method of the all-ceramic hexagonal hole combined packing 1 of the above-mentioned production device for the all-ceramic hexagonal hole combined packing 1, comprising the following steps:

[0032] (1), the turntable 6 drives a material loading assembly 3 to move to the extrusion end of the extruder 2, the extruder 2 extrudes a filler body with a continuous length without a through hole 13, and the filler body is inserted into the hole of the forming sleeve 30 Into the hole 31, the cutting knife moves to cut off the packing body;

[0033] (2), the rotating motor drives the driving rod 72 to rotate, and the protruding post 721 at one end of the driving rod 72 is inserted into the strip hole 712 on the intermittent disc 71, and along with the rotation of the rotating motor, the protruding post 721 of the driving rod 72 turns the turntable 6 After turning an angle, the protruding column 721 leaves the strip hole 712, and the fan-shaped part 722 at the other end of the drive rod 72 slides over the protruding piece 713 of the intermittent disc 71. In the process, the rotating disc 6 stops moving, and simultaneously, the synchronous motor The worm 33 and the worm gear 34 drive the forming sleeve 30 to rotate around its own axis, so that a group of insertion holes 32 on the forming sleeve 30 are aligned with the first hole-forming component 5, and the push head of the first hole-forming component protrudes and passes through A group of insertion holes on the molding sleeve 30 completes the molding of a group of through holes in the packing body;

[0034] (3), the rotating motor continues to rotate for the next cycle, driving the loading assembly 3 to rotate to the next hole-forming assembly, at the same time, the synchronous motor drives the forming sleeve 30 to rotate, and the next group of insertion holes on the forming sleeve 30 is aligned with this step The hole forming component, the push head of the hole forming component in this step is stretched out to form the next group of through holes;

[0035] (4), repeating step (3), until the molding of multiple groups of through holes on the packing body is completed;

[0036] (5), the turntable 6 moves onto the conveyor belt 8 with the loading assembly 3, and the rotary cylinder turns over a certain angle, so that the other end of the forming sleeve 30 faces the conveyor belt 8. At this time, the push cylinder 35 moves to push the cylinder The pushing head on the 35 extends into the forming sleeve 30 to push the filler body out of the forming sleeve 30, and the filler body in the forming sleeve 30 falls onto the conveyor belt 8;

[0037] (6), the all-ceramic hexagonal hole composite filler 1 on the conveyor belt 8 is sent into the sintering box for sintering, the rotary cylinder is reset, the turntable 6 continues to rotate, and the loading assembly 3 is reset to the extrusion end of the extruder 2, The entire production process of the all-ceramic hexagonal hole composite packing 1 is completed.

[0038] In summary, the extruder 2 of the present invention extrudes a continuous length filler body without a through hole 13, a loading assembly 3 on the turntable 6 moves to the extrusion end of the extruder 2, and the filler body is inserted into the molding sleeve 30 into the hole 31, the filler body is cut off with a cutting knife, and the material carrier assembly 3 loaded with the filler body rotates with the gap of the turntable 6, and passes through each hole-forming assembly 5 on the arc-shaped table 4 in sequence. When each hole-forming assembly 5, the synchronous motor drives the forming sleeve 30 to rotate as a whole through the worm screw 33 turbine 34, so that the insertion hole 32 on the forming sleeve 30 is aligned with the corresponding hole-forming assembly, and the pushing head of the hole-forming assembly 5 stretches out and Pass through the corresponding insertion holes 32 on the molding sleeve 30 to complete the molding of a group of through holes of the filler body. In this way, the cycle is carried out to realize the molding of multiple groups of through holes 13 on the filler body, and the molding is completed in the through holes 13 of the filler body Finally, the turntable 6 moves onto the conveyor belt 8 with the loading assembly 3. At this time, the push cylinder 35 acts, and the push head on the push cylinder 35 extends into the forming sleeve 30 to push the filler body out of the forming sleeve 30, and the forming sleeve 30 The filler body inside falls onto the conveyor belt 8, and then, as the turntable 6 continues to rotate one station forward, the loading assembly 3 is reset to the extrusion end of the extruder 2, and the loading assembly 3 is ready to enter The next automatic molding of the all-ceramic hexagonal hole composite packing 1, the present invention does not have manual participation in the production process of the all-ceramic hexagonal hole composite packing 1, realizes the automatic molding processing of the all-ceramic six-angle hole composite packing 1, and improves the overall Manufacturing efficiency of porcelain hexagonal composite packing 1.