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Equal-distance rolling method of spiral conic roller of large-size 45 steel ultra-fine grain bar

An ultra-fine-grained, large-size technology, applied in the direction of metal rolling, metal rolling, rolls, etc., can solve the problems of limited size and refinement, small deformation zone, poor penetration, etc., and achieve continuous and stable local deformation , the effect of small load and small rolling load

Active Publication Date: 2018-09-28
重庆两航金属材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0020] The object of the present invention is to provide a method for equidistant rolling of helical conical rolls for large-scale 45 steel ultra-fine-grained rods, so as to solve the problem of small deformation zone, poor penetration, size and refinement in the above-mentioned background technology. Limitations, low efficiency, etc.

Method used

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  • Equal-distance rolling method of spiral conic roller of large-size 45 steel ultra-fine grain bar
  • Equal-distance rolling method of spiral conic roller of large-size 45 steel ultra-fine grain bar
  • Equal-distance rolling method of spiral conic roller of large-size 45 steel ultra-fine grain bar

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Experimental program
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Effect test

Embodiment 1

[0063] Using the above technical parameters, design and process a single tapered roll 1 such as figure 1 shown;

[0064] S1: The main deformation parameters are alloy steel 45 steel, the diameter D is 80mm, and the length is 800mm; the radius r of the biting arc of the spiral roll 1 is 60mm, the cone angle γ1 of the conical roll is 21°, and the feed angle α is 20°. The rolling angle β is 21°, the pitch ι of the spiral roll 1 is 13 mm, the tooth height h is 9 mm, the spacing Dg of the roll 1 is 86% of the diameter D of the billet, the pass ellipticity coefficient is 1.34, and the speed n of the roll 1 is 42 r / min ;

[0065] S2: Heating the alloy steel cylindrical billet to 920°C in a heating furnace for 60 minutes;

[0066] S3: transfer the billet heated to temperature from the heating furnace to the guide groove of the skew rolling mill, and the transfer time is 10s;

[0067] S4: The blank moves spirally in the deformation zone until the deformation ends.

[0068] S5: Repe...

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Abstract

The invention relates to the technical field of machining, in particular to an equal-distance rolling method of a spiral conic roller of a large-size 45 steel ultra-fine grain bar. The equal-distancerolling method comprises the following steps that S1, a 45 steel blank with the diameter dimension D ranging from 40 mm to 150 mm and the length ranging from 300 mm to 5000 mm is selected; S2, the 45steel blank is placed in a heating furnace to be heated to range from 850 DEG C to 980 DEG C; S3, the heated 45 steel blank is transferred into a guide chute of an inclined rolling machine from the heating furnace; S4, feeding is carried out in the guide chute of the inclined rolling machine, the 45 steel blank is fed into a deformation area between an inlet and an outlet of the inclined rolling machine, and the 45 steel blank spirally moves in the deformation area till deformation is finished; and S5, the steps from S2 to S4 are repeated, and the 45 steel blank is spirally rolled two to ten times to obtain the 45 steel overall ultra-fine grain bar. The equal-distance rolling method has the advantages that the penetration depth of the deformation area is large, and multi-pass rolling can be carried out in a reciprocating manner. Continuous and stable partial deformation is achieved, pressing-twisting composite three-dimensional severe deformation is achieved, and the ideal grain refining effect can be obtained.

Description

technical field [0001] The invention relates to the technical field of mechanical processing, in particular to a method for equidistant rolling of large-size 45 steel ultra-fine-grained rods with spiral conical rolls. Background technique [0002] When preparing nano-scale materials, the equivalent strain should usually be greater than 6, which is difficult to achieve by traditional plastic processing methods, but can be achieved by applying Severe Plastic Deformation (SPD). Modern SPD started from the combined forming method of large pressure and shear deformation proposed by Bridgemen, and its rapid development began in the mid-1970s in the former Soviet Union and Western countries. Segal developed the Equal-Channel Angular Pressing (ECAP) technology. , marking the arrival of the microstructural era of SPD research. [0003] The definition of SPD generally recognized after 2006: a metal forming method that produces super large strains in the block but does not significant...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21B1/16B21B27/02
CPCB21B1/16B21B27/025
Inventor 刘东张喆王建国杨艳慧李晓龙张福祥胡阳王海王海平
Owner 重庆两航金属材料有限公司
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