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A method for equidistant spiral rolling of large-size aluminum alloy ultra-fine-grained rods

An equidistant spiral, aluminum alloy technology, applied in the direction of metal rolling, metal rolling, rolls, etc., can solve the problems of small geometric size of ultra-fine-grained aluminum alloys, inability to popularize aerospace, and unfavorable service life of rolls, etc., to achieve rolling The effect of small load, continuous and stable local deformation, and small load

Active Publication Date: 2019-09-13
安徽东耘智能设备制造有限责任公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] (3) Cumulative stacking rolling method: stack the original plates in double layers after surface treatment, roll and weld them together after heating, then cut them from the middle and send them back to the surface treatment before the next rolling and welding cycle, in order to ensure The plates can be welded together, and the reduction in each pass must not be less than 50%, but the ARB process requires strong shear stress conditions, and lubricants cannot be used, which is detrimental to the service life of the rolls
However, the ultrafine-grained aluminum alloys obtained in these patents have small geometrical dimensions and cannot be extended to the aerospace field for the time being.

Method used

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  • A method for equidistant spiral rolling of large-size aluminum alloy ultra-fine-grained rods
  • A method for equidistant spiral rolling of large-size aluminum alloy ultra-fine-grained rods
  • A method for equidistant spiral rolling of large-size aluminum alloy ultra-fine-grained rods

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Experimental program
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Effect test

Embodiment 1

[0063] Using the above technical parameters, design and process roll 1 such as figure 1 shown;

[0064] S1: The main deformation parameters are aluminum alloy 2219, the diameter D is 120mm, and the length is 800mm; the radius r of the biting arc of the spiral roll is 100mm, and the cone angle of the tapered roll γ 1 is 19°, the feeding angle α is 14°, the rolling angle β is 19°, the distance Dg between the rolls 1 is 91% of the diameter D of the billet, the ellipticity coefficient is 1.3, and the speed n of the roll 1 is 27r / min;

[0065] S2: heating the aluminum alloy cylindrical billet to 420° C. in a heating furnace, and the heating time is 80 minutes;

[0066] S3: transfer the billet heated to temperature from the heating furnace to the guide groove of the skew rolling mill, and the transfer time is 10s;

[0067] S4: The blank moves spirally in the deformation zone until the deformation ends.

[0068] S5: Repeated rolling 2 times and 6 times sampling analysis, it has a ...

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Abstract

The invention discloses an equal-distance spiral rolling method for a large-size aluminum alloy ultrafine grain bar, and relates to the technical field of machining, in particular to an equal-distancespiral rolling method for the large-size aluminum alloy ultrafine grain bar. The method comprises the following steps that firstly, an aluminum alloy blank with the diameter size D being 40-200 mm and the length being 300-5,000 mm is selected; secondly, the above aluminum alloy blank is placed in a heating furnace to be heated to 410-440 DEG C; thirdly, the heated aluminum alloy blank is transferred into an inclined rolling mill material guiding groove from the heating furnace, and the transferring time is 5-20 s; fourthly, feeding is conducted in the inclined rolling mill material guiding groove, the aluminum alloy blank is fed into a deformation area between an inclined rolling mill inlet and an inclined rolling mill outlet, and the aluminum alloy blank spirally moves in the deformationarea till deformation is over; and fifthly, the second step, the third step and the fourth step are repeatedly conducted, 2-12 times of spiral rolling is conducted on the aluminum alloy blank, and the integral aluminum alloy ultrafine grain bar is obtained. The equal-distance spiral rolling method has the beneficial effects that the penetration depth of the deformation area is large, and multi-pass rolling can be repeatedly conducted. Continuous and stable local deformation and press-torsion composite three-dimensional sharp deformation are achieved, and an ideal grain refining effect can beobtained.

Description

technical field [0001] The invention relates to the technical field of mechanical processing, in particular to an equidistant spiral rolling method for large-size aluminum alloy ultra-fine-grained rods. Background technique [0002] Ultrafine crystal / nanocrystalline materials are one of the hot topics in current material science research. Compared with traditional coarse-grained metal materials, ultra-fine-grained / nanomaterials show more excellent or unique properties in some aspects, such as higher strength and hardness, better fatigue performance and superplasticity, better Corrosion resistance, wear resistance and biological characteristics, etc. These excellent properties make ultra-fine-grained materials have broad application prospects in engineering fields such as aviation, aerospace, automobiles, marine, and biology, and also make people pay more attention to the development of ultra-fine-grained / nano-prepared technologies. From the perspective of mechanical proper...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21B1/16B21B3/00B21B27/02
Inventor 刘东王建国张润强张喆胡阳杨艳慧
Owner 安徽东耘智能设备制造有限责任公司
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