A simulation analysis method for anti-roll torsion bar shaft upsetting process for rail vehicles
A technology of anti-rolling torsion bars and rail vehicles, which is applied in design optimization/simulation, special data processing applications, geometric CAD, etc. It can solve the problems of many times of trial production of upsetting process, high manufacturing cost, and long production cycle, etc., to achieve Reduce the number of process trials, reduce process costs, and optimize the design effect
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[0029] like figure 1 As shown in the figure, the implementation steps of the simulation analysis method of the anti-roll torsion bar shaft upsetting process for rail vehicles in this embodiment include:
[0030] 1) Decompose the upsetting process into three processes of bar heating (Heating), upsetting and forming (Forging), and overall cooling (Cooling) in sequence, and obtain the process files of the three processes, and obtain all the three processes according to the process files. The size parameters and material grades of the bar, heating die, ejector, upsetting head, die, and fixed die involved;
[0031] 2) Establish the geometric model of the bar, heating die, ejector, upsetting head, concave die and fixed die, and complete the assembly of the bar, heating die, concave die and fixed die according to the parameters in the process document;
[0032] 3) Create a new bar heating process in the molding process simulation analysis software, import the assembled bar and the g...
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