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70results about How to "Shorten the trial production cycle" patented technology

Forming method for banjo axle housing

The invention discloses a forming method for a banjo axle housing. The forming method includes the following steps of (S1) blanking, (S2) extrusion of a shaft head, (S3) square pushing, (S4) manufacturing of a process groove, (S5) heating of a workpiece, (S6) radial expansion, (S7) shaping and (S8) upward resetting of a lower press sliding block and taking-out of the workpiece. According to the (S6), a wedge punch penetrates through a central hole of the lower press sliding block, pushes two radial expansion core molds to expand the radial direction of a workpiece central hole and axially squeezes the workpiece synchronously. According to the (S7), two axial shaping core molds are attached, the lower press sliding block moves downwards to enable the axial shaping core molds to be inserted into the position between two radial shaping core molds, an upper press sliding block moves downwards, and the wedge punch is inserted into the position between the two axial shaping core molds to shape the workpiece central hole and axially squeeze a hydraulic cylinder for axial limitation. The forming method integrates heat expansion and shaping, work procedures are reduced, a process chain is shortened, and the outline size accuracy is obviously improved.
Owner:吴志强 +1

Manufacturing process of intermediate casting of diesel engine

The invention discloses a manufacturing process of an intermediate casting of a diesel engine. The manufacturing process is characterized by comprising the following basic steps of: designing the manufacturing process; manufacturing a die; assembling the die; smelting; pouring; opening a box; shaking out; shoveling sand; cutting a feed head; supplementing; coarsely cleaning; spraying; performing shot blasting; performing hogging machining; performing comprehensive MT and UT; remedying defects; thermally processing; spraying; performing shot blasting; roughly machining; inspecting by classification society; and finally inspecting. According to the manufacturing process, PROCAST casting process simulating die software is utilized to perform simulated calculation, the casting process can be optimized based on the simulation result, and thus the inner quality of the casting can meet the technical requirement; and the smelting process, welding process, thermal processing process, formulation of rough processing process, research and development of an inspection route, and other works are accomplished.
Owner:SICHUAN SIFANG CASTING CO LTD

Design method of internal baffle for directional solidification blade casting system

ActiveCN105290380AQuality assuranceSave trial costGrain structureFront edge
The invention belongs to the field of precision casting, and particularly relates to a design method of an internal baffle for a directional solidification blade casting system. The internal baffle is designed in the manner of combining a casting test and ProCAST software simulation analysis, the grow state of a grain structure is virtualized through a CAFE module, and the part subjected to distortion in the growth direction without a baffle blade structure is predicted. Then, a temperature field is analyzed, pre-judgment is carried out on the influence of the internal baffle on the shape of the front edge of solid liquid, the relation between the inclination angle and the diameter of the baffle is measured to determine the size of the baffle, and finally whether the blade grain growth orientation and grain size meet production standards or not is preliminarily evaluated. The casting system is designed, a large number of trial-manufacture expenses can be saved, test sequences are clearer, and the activity of technicians in design of the internal baffle of the directional solidification blade casting system is fully brought into play.
Owner:SHENYANG LIMING AERO-ENGINE GROUP CORPORATION

Casting method and system suitable for integral multi-way valve based on 3D printing

The invention discloses a casting method and system suitable for an integral multi-way valve based on 3D printing, and belongs to the technical field of valve casting. According to the casting methodand system, inner sprues of multiple layers, multiple cross gates connected with the inner sprues of all the layers and a sprue connected with the multiple cross gates are determined according to thestructural parameters of the to-be-cast integral multi-way valve, and the integral sand mold is printed through 3D printing technology, so that the multi-layer combined type pouring casting method andthe corresponding casting system are achieved, the influences of gravity, scouring force and the like in the liquid mold filling process can be dispersed and balanced, and the casting defects of sandcore breakage, internal defect flashes, main valve hole bending and the like are reduced. And the consistency between the integral sand molds through 3D printing is good, no bonding gap exists in theintegral sand molds, the quality stability and the surface quality of a valve body casting obtained after pouring can be guaranteed, meanwhile, rapid casting of the integral hydraulic valve can be achieved, the integral hydraulic valve is suitable for batch and normalized manufacturing, and rapid upgrading of large-scale integral hydraulic multi-way valve products is better supported.
Owner:JIANGSU XCMG CONSTR MASCH RES INST LTD

Method for applying CAD (computer-aided design) drawing to precision finger-type milling cutter for involute gears

The invention discloses a method for applying CAD (computer-aided design) drawing to a precision finger-type milling cutter for involute gears. The method is characterized in that a cutter CAD system is constructed on the basis of a UG (Unigraphics) platform, various three-dimensional parameters of the finger-type milling cutter are inputted to generate a three-dimensional entity model, a three-dimensional parameterization technology is analyzed and summarized, and purposes of automatically generating a three-dimensional model of the precision finger-type milling cutter for the involute gears and two-dimensional CAD graphs and automatically labeling dimensions are achieved by the aid of the parameterization technology and a UG secondary development technology. The method has the advantages that problems that computation is troublesome and errors are easy to make in a precision finger-type milling cutter designing procedure are solved, and purposes of improving the design precision, shortening a product design cycle, reducing the design cost and avoiding design errors are achieved. The method is widely applied to CAD parameterization design for finger-type milling cutters for machining gears according to a form copying principle and a non-instantaneous-pole envelope principle.
Owner:胡志祖

Shrinkage factor design method of precision casting die for multiple-guide vane groups

ActiveCN104325080ASolve the problem of excessive areaReasonable methodFoundry mouldsFoundry coresWaxDesign methods
The invention discloses a shrinkage factor design method of a precision casting die for multiple-guide vane groups. According to the shrinkage factor design method, a shrinkage factor is finally set by assuming parameters, assuming shrinkage directions and selecting the magnitude of the shrinkage factor; when a wax pattern die is designed and manufactured, corresponding shrinkage factors are set in three directions L, D and R (refer to the assumed shrinkage directions) greatly different in size, and therefore, the out-of-tolerance problem of the channel area of the casting of a multiple-guide vane group due to the adoption of one single shrinkage factor is solved. The shrinkage factor design method of the precision casting die is suitable for all the multiple-guide vane groups. Offset angles delta alpha 1 and delta alpha 2 are obtained by use of a computing method, and therefore, the out-of-tolerance problem of the channel area is solved, and the design concept and the design method are reasonable. The die is designed and manufactured in one step so that the product development cost is greatly reduced and the product trial production period is shortened. The shrinkage factor design method of the precision casting die for the multiple-guide vane groups can be popularized in engineering application.
Owner:AECC AVIATION POWER CO LTD

Compensation method for blisk blade profile reverse deformation

ActiveCN106271429AInitial amplitude decreaseImprove pass rateNumerical controlTechnological system
The invention relates to machining of high-pressure compressor blisks, in particular to a compensation method for blisk blade profile reverse deformation. The compensation method comprises the following steps that influence of the finish-milling process, the polishing process, the vibration-polishing process and the shot blasting process on blisk blade profile parameters is analyzed, and the change law of the blade profile parameters is obtained; and then reverse deformation compensation is conducted on the blisk blade profile according to the change law of the blade profile parameters, wherein the reverse deformation compensation process comprises the following sub-steps that a finish-milling procedure machining model is corrected firstly, an blisk is machined through a symmetrical milling method according to the corrected digital model secondly, and finally, a polishing procedure, a vibration-polishing procedure and a shot blasting procedure are sequentially conducted. According to the compensation method different from conventional single-procedure deformation control, the four continuous working procedures are integrated by means of deformation coupling characteristics of the different working procedures in a technological system, deformation control in the four working procedures are compounded and overlaid to be converted into the single working procedure of computer numerical control finish-milling, and the final delivery quality of products is improved.
Owner:AECC AVIATION POWER CO LTD

Simulative analysis method for hot riveting process of automobile thrust rod

ActiveCN107590318ARealize simulation reproductionSimple designSpecial data processing applicationsEngineeringStudy methods
The invention discloses a simulative analysis method for a hot riveting process of an automobile thrust rod. By virtue of a plastic mechanics theory and formation process finite element simulation software, analog simulation of all procedures of the hot riveting process of the thrust rod is realized; change conditions of various internal characteristics (such as stress strain, a metal flow line and the like) and external characteristics (such as casing pipe deformation, ball head and casing pipe contact and the like) of a casing pipe in the hot riveting process can reappear; the characteristics are data which cannot be obtained through a trial-manufacture test research method; through the characteristics, a forming mechanism of defects in the hot riveting process can be intuitively analyzed; for comparative analysis under different process parameters, optimization design of the process parameters is realized; the risk of a trial-manufacture test is effectively lowered; the cycle of determining the process parameters of the thrust rod is greatly shortened; the production cost of the thrust rod is greatly reduced; and powerful support is provided for quickly pushing a thrust rod product to the market.
Owner:BOGE RUBBER&PLASTICS ZHUZHOU CO LTD

Digitally-simulated casting method

The invention provides a digitally-simulated casting method. The method comprises the following steps: (1) firstly, manufacturing a three-dimensional model of a casting piece by using cartographic software; then introducing the three-dimensional model of the casting piece into casting simulation software to carry out simulated casting; finding out a position on which the casting piece has a defect under the condition that a casting head is not arranged, so as to directly represent a defect position and a defect size; then placing the corresponding casting head and a chilling block on the a three-dimensional model in the casting simulation software to carry out simulated casting again; repeating until the obtained simulated casting piece has no defects; (2) placing the casting head and the chilling block and carrying out actual casting, wherein the size and the position of the casting head and the size and the position of the chilling block are the sizes and the positions of the step (1) when the simulated casting piece without the defect is obtained. According to the digitally-simulated casting method, the trial-manufacturing period of the casting piece can be shortened and the wastes are reduced.
Owner:TRIUMPH HEAVY IND

Four fluorescent powder LED proportion and dispensing quantity recommendation method based on least square method

The invention relates to a four fluorescent powder LED proportion and dispensing quantity recommendation method based on a least square method. The four fluorescent powder LED proportion and dispensing quantity recommendation method comprises the steps: S1, an LED proportion recommendation model is built based on the least square method according to historical data; S2, an LED dispensing quantityrecommendation model is built through the LED proportion recommendation model; S3, the preset proportion is obtained through preset data and the LED proportion recommendation model; and S4, the presetdispensing quantity is obtained through the preset proportion and the LED dispensing quantity recommendation model. According to the four fluorescent powder LED proportion and dispensing quantity recommendation method based on the least square method, a big data technology is utilized, the LED proportion recommendation model and the LED dispensing quantity recommendation model are built based onthe least square method through the historical data, when a user inputs to-be-produced material information and product information, recommended proportion data can be obtained by the LED proportion recommendation model, the recommended dispensing quantity can be obtained by the LED dispensing quantity recommendation model, sample test and trial-production periods can be shortened, the productioncost is lowered, the production efficiency is improved, and the yield is increased.
Owner:浙江云科智造科技有限公司

Follow-up forecast method for milling deformation of complex integral structural components

For a defect in the prior art that the milling deformation control on complex integral structural components is overly dependent on artificial experiences, the invention discloses a follow-up forecast method for the milling deformation of complex integral structural components. The method is implemented through carrying out feature modeling on the integral structural component through an analysis technology of deformation in machining (CAE); completing structure analysis and machining simulation by virtue of a finite element technology; then importing analysis and simulation results into a deformation decision support module (DMSS), so that the analysis on deformation data is completed in the module; and finally, providing forecast information for technicians. The method solves the dependence of the milling deformation forecast of complex integral structural components on artificial experiences, has a real-time property, a dynamic property and reliability, reduces the production cost, shortens the trial production and production cycles of products, and improves the production efficiency.
Owner:CHANGZHOU INST OF TECH

Contactor attraction time qualification rate predicting method based on Monte Carlo simulation

The invention discloses a contactor attraction time qualification rate predicting method based on Monte Carlo simulation, belongs to the technical field of contactor detection and solves the problem of high cost in designing and testing and long designing cycle caused by the fact that samples are needed to be processed and manufactured in a method for testing attraction time parameters in an existing contact designing process. The method includes determining designing values and upper and lower limits of three parameters having influences on attraction time according to a contactor designing file and generating N groups of parameter combinations by adopting an independent identically distributed central limit theorem and utilizing MATLAB; acquiring N groups of attraction time characteristic parameters according to the N groups of parameter combinations; acquiring distribution characteristics of the attraction time parameters; acquiring a contactor attraction time qualification rate of a contactor by utilizing a Simpson law according to the distribution characteristics and attraction time designing parameters of a contactor. The contactor attraction time qualification rate predicting method based on Monte Carlo simulation is suitable for predicating and analyzing the qualification rate of contactor attraction time in a designing link of the contactor so as to provide a basis for a designer of the contactor to correct designing parameters.
Owner:HARBIN INST OF TECH +1

Style-changed vehicle model vehicle body structure design method based on trunk door model change

The invention provides a style-changed vehicle model vehicle body structure design method based on the trunk door model change. The method includes the following steps that engineering constraint and technological constraint are provided and used for constraining the trunk door model change of a style-changed vehicle model, wherein the engineering constraint comprises the total arrangement requirement identical to that of an original body in white, the vehicle body structure main section requirement identical to that of the original body in white and the trunk door performance requirement after the model is changed, and the technological constraint comprises satisfaction of the stamping and welding technological requirements for vehicle model collineation; whether the engineering constraint and the technological constraint meet the common condition of the original body in white or not is judged; if the engineering constraint and the technological constraint meet the common condition of the original body in white, a first draft of the trunk door model of the style-changed vehicle model is designed and generated; whether it can be guaranteed that the first draft of the trunk door model can be commonly used by the original body in white or not is judged; and if it can be guaranteed that the first draft of the trunk door model can be commonly used by the original body in white, the trunk door model is designed and verified in detail, and the vehicle body structure is developed synchronously.
Owner:GUANGZHOU AUTOMOBILE GROUP CO LTD

Cushion block for matching of automobile door cover

The purpose of the invention is to provide a cushion block for matching of an automobile door cover. The cushion block is simple in manufacturing and exquisite in structure, can simultaneously meet quantifiable adjustment of fining assembling and adjusting, verifying and data collecting of flatness of an engine cover. The cushion block for matching of the automobile door cover is composed of a base and a body. The bottom surface of the body and the top surface of the base are provided with mutually-matched spiral ladders. The body is supported on the base through the spiral ladders. During using, the cushion block is placed on the lower portion of the automobile door cover, the base is fixed, and by adjusting the relative angle of the base and the body, the spiral ladders of the body and the spiral ladders of the base can be overlapped at the different positions, thus the height of the body is adjusted, and the purpose of adjusting the flatness of the automobile door cover by simulating the thread pitch is achieved. The precision of height adjusting relies on precision of the spiral ladders, and the spiral ladders cannot make contact with the automobile door cover, therefore abrasion of the automobile door cover is less, and even if the top surface of the body is subjected to certain abrasion, the precision of adjusting cannot be affected.
Owner:CHERY AUTOMOBILE CO LTD

Auto pillow foaming experiment line

The invention relates to the field of auto pillow production lines, in particular to an auto pillow foaming experiment line which is characterized by comprising a two-component high-pressure foaming machine of a foaming material, a manipulator for adjusting a filling position, a foaming die set for shaping the foaming material, a safety device for safety protection, and an electric control system for controlling operation of the experiment line, wherein the safety device is arranged around the manipulator and the foaming die set; the electric control system is arranged on one side of the safety device; the two-component high-pressure foaming machine comprises a raw material barrel, a feeding pump, a raw material tank, a metering unit, a connecting pipeline, a mixing head control valve bank and a mixing head sequentially connected; the manipulator comprises a base arranged on the ground and a manipulator arm arranged on the base; and the foaming die set comprises a die set support, a die set, a die-sinking and die-assembling air cylinder and a foaming die. The auto pillow foaming experiment line can shorten the trial production period of new products of an auto pillow and reduces the cost.
Owner:WUHAN ZHENGWEI MACHINERY

A method for controlling the flow channel size of closed impeller investment casting precision casting

ActiveCN110842147BGuaranteed dimensional accuracy of the runnerIncrease process correction amountFoundry mouldsFoundry coresImpellerInvestment casting
The invention relates to the technical field of investment precision casting, and discloses a method for controlling the size of the flow channel of a closed impeller investment precision casting, which includes the following steps: (1) when designing the investment precision casting mold, the curved cover plate of the impeller Set the process correction amount c on the inner wall of the sprue; (2) When designing the investment precision casting mold, set the process correction amount b on the outer surface of the flat cover plate of the impeller near the sprue; (3) Design the investment precision When casting the mold, set the process correction amount a on the flat cover plate of the impeller near the outlet of the impeller; (4) when designing the investment casting mold, pre-amplify the overall size of the impeller; (5) follow the steps (1) , (2), (3), (4) After correcting the size of the closed impeller, process the investment casting mold. The method of the invention effectively solves the problem of poor dimensional accuracy of the flow channel of the closed-type impeller investment precision casting, improves the hydraulic performance index of the product, saves the trial production period of the product, and reduces the manufacturing cost.
Owner:XIAN SPACE ENGINE CO LTD

Application method of straight gear tooth rack cutter CAD (computer-aided design) drafting system

The invention discloses an application method of straight gear tooth rack cutter CAD (computer-aided design) drafting system. The method includes: establishing a cutter CAD system based on a UG (Unigraphics) platform, and inputting various three-dimension parameters of a straight tooth rack cutter to generate a three-dimensional solid model. Three-dimension parametric technology is analyzed and summarized, and automatic generation of rack cutter three-dimensional models and two-dimensional CAD images, and automatic labeling of the size are achieved by the parametric technology and UG secondary development technology. The problem that calculation in the rack cutter design process is complex and errs easily is solved. Design precision increasing, product design cycle shortening, design cost reduction and design error avoidance are achieved. The application method is applicable to design technology for straight tooth rack cutters special for Swiss MAAG rack cutting machines used to machine gears by generating method.
Owner:胡志祖

Flexible bending tube die of ball-and-socket joint structure

The invention relates to a flexible bending tube die of a ball-and-socket joint structure which is characterized in that one end a core head body is connected with a pull rod of a numerical control tube bending machine, the front end of an inner ball joint is inserted into the other end of the core head body and fixed connected with the same, the rear end of the inner ball joint is provided with a spherical socket, the front end of the inner outer ball joint is provided with a spherical protrusion, the rear end of the inner outer ball joint is provided with a spherical socket, an annular outer ball joint is sleeved on the outer layer of the inner outer ball joint, the front end of an outer ball is provided with a spherical protrusion, the rear end of the outer ball is solid, two inner outer ball joints are connected end to end, the spherical protrusion at the front end of the first inner outer ball joint at the front end is embedded into and movably connected with the spherical socket at the rear end of the inner ball joint, the outer ball is embedded into and movably connected with the rear end of the last inner outer ball joint. By the movable bending tube of the ball-and-socket joint structure and flexible movable structure, the requirements for thin-walled stainless steel tube trial-manufacture can be met by common tube bending machines, a large amount of equipment cost is saved, and trial manufacture cycle is shortened.
Owner:CHINA FIRST AUTOMOBILE

Manufacturing method for thin-walled-round-table-shaped lower heat shield parts of electron gun of klystron

The invention discloses a manufacturing method for thin-walled-round-table-shaped lower heat shield parts of an electron gun of a klystron. The thin-walled-round-table-shaped lower heat shield comprises a forward extending part and a backward extending part; the forward extending part comprises a forward hollow cylindrical drum and a forward bottom part, wherein the forward bottom part is connected with the end face of the forward hollow cylindrical drum; and the backward extending part comprises a backward hollow cylindrical drum and a backward top part, wherein the backward top part is connected with the end face of the backward hollow cylindrical drum. With the adoption of sectional molding for complex and repeated stamping extending part, the repeated and complex stamping extending method is not required, a plurality sets of extending molds are saved, only simple spot welding mold are required so that scrapping of the parts in the machining process can be avoided, repeatedly stamping extending of a thin-walled part is avoided, machining difficulty of the electron gun part is effectively lowered, the trial production period is shortened, producing cost is reduced, and the finished product ratio of the part is improved.
Owner:湖北汉光科技股份有限公司

Equipment debugging management and control method and device, electronic equipment and readable storage medium

The invention provides an equipment debugging management and control method and device, electronic equipment and a readable storage medium. The method comprises the following steps: acquiring controldata pre-transmitted to to-be-debugged physical equipment; according to the control parameters in the control data, based on the corresponding relation between the identification information of the components in a three-dimensional model and the identification information in the control data, controlling a target component, corresponding to the first identification, in the three-dimensional modelto execute set operation, and obtaining an operation result after the set operation is executed; and according to the operation result, determining a debugging result for debugging the three-dimensional model, and when the operation result is not in a specified threshold range corresponding to the target component, obtaining a debugging result representing that debugging is unqualified. Accordingto the scheme, the three-dimensional model is subjected to simulation debugging by utilizing the control data pre-transmitted to the entity equipment to be debugged, and the entity debugging is converted into the simulation debugging, so that the accuracy and reliability of the simulation debugging are improved, the trial-manufacture period is shortened, and the debugging cost is reduced.
Owner:SHANGHAI MOTOR SYST ENERGY SAVING ENG TECH RES CENT +2

Railway vehicle in-built side-window sash rounded-corner forming process

The invention discloses a railway vehicle in-built side-window frame rounded-corner forming process. The railway vehicle in-built side-window frame rounded-corner forming process only includes the steps of material preparing, plate rolling, flanging, trimming and linear cutting and slicing. The intermediate annealing process in conventional stretch forming is avoided, technology difficulty is greatly lowered, operability is high, fewer and simple dies are used, one die can be used not only as a flanging die but also as a vehicle fixture of the trimming process, the number of the dies is decreased, cost is lowered, and trial production circle of products is greatly shortened; by produced railway vehicle in-built side-window sash rounded parts, scratching brought by possible pulling cracks and stretching in the stretch forming process is avoided, the quality of forming surfaces and the like is high, utilization of materials is high and can reach 85% to 90%, production cost can be decreased by 88.35%, the forming process is suitable for the small batch, multi-product and fast-spaced production mode of rounded parts, and is good in application prospect.
Owner:NANJING KANGNI MECHANICAL & ELECTRICAL

Car roof flexible assembling and welding clamp system

The invention relates to the technical field of railway passenger car manufacturing equipment, in particular to a car roof flexible assembling and welding clamp system. The technical problems that inthe prior art, when a stainless steel car roof welding manufacturing process is used for manufacturing and remodeling, a clamp system is complex in adjustment, and effective production time is wastedare solved. The method specifically comprises the steps that a control unit receives car roof model information of a railway passenger car based on hardware equipment, and the hardware equipment classifies the car roof model information into a plurality of execution signals based on a loaded solidification program; the preset moving distance or the preset moving height formed by execution units drives the corresponding execution units to move and act based on the instructions of the execution signals; and the execution units feed back the coordinates of the X axis, the Y axis and the Z axis ofthe execution units to the control unit, and the coordinates are received by the hardware equipment. According to the technical scheme, stainless steel car roof welding production is effectively improved and optimized, the tool remodeling time can be greatly shortened, and the capacity of a stainless steel production line is released.
Owner:CRRC CHANGCHUN RAILWAY VEHICLES CO LTD

Pipe bulging method and die based on volume expansion force

The invention relates to a pipe bulging method and die based on volume expansion force and belongs to the technical field of the production technology of auto spare parts. The pipe bulging method comprises the following steps: filling water in a sealed pipe, cooling to freeze the water, and expanding the pipe into a demanded shape under the guidance of the cavity of the die. With adoption of the pipe bulging method, the sealing requirement of equipment and the requirement of a high pressure liquid source to pipe expansion are lowered, the trial-manufacture period is shortened and the development cost is lowered.
Owner:DONGFENG MOTOR CORP HUBEI

Metal source residual amount detection device and method and evaporation equipment

The invention relates to a metal source residual amount detection device and method and evaporation equipment and relates to the field of detection equipment. The technical scheme adopted is mainly characterized in that the metal source residual amount detection device comprises an ultrasonic generator, which is arranged at the lower side of the outer wall of an evaporation crucible or at the bottom of the evaporation crucible, and is used for generating ultrasonic; an ultrasonic receiver, which is arranged on the upper side of the outer wall of the evaporation crucible and is used for receiving the ultrasonic generated by the ultrasonic generator; and a controller, which is used for determining the residual amount of the metal source in the current evaporation crucible according to the waveform of the ultrasonic received by the ultrasonic receiver and a preset correspondence relation between the residual amount of the metal source in the evaporation crucible and the waveform of the ultrasonic. The metal source residual amount detection device can accurately determine the residual amount of the metal source in the evaporation crucible in the evaporation production process, and is used for guiding production and debugging of the production equipment.
Owner:上海祖强能源有限公司

Powder metallurgy mixed material formula modeling and control method based on multiple regression

The invention discloses a powder metallurgy mixed material formula modeling and control method based on multiple regression, which comprises the following steps of: preparing an iron-based or copper-based sintering material sample by analyzing a powder metallurgy process, carrying out an optimal selection test on a mixed material formula by adopting an orthogonal test method, and analyzing the influence of the element content of the mixed material on a product quality index; establishing a mathematical model related to the density, hardness and other quality indexes of a powder metallurgy mixed material and a product through a multiple regression analysis method, carrying out F inspection, t inspection, heteroscedasticity diagnosis and multi-collinearity diagnosis on the model, establishing an optimal model of a formula and the product quality indexes, and predicting the product quality indexes through the model; and obtaining the optimal formula of the product quality index through the model. Prediction of the product quality in the powder metallurgy machining process and intelligent optimization design of the material formula are achieved, and certain guiding significance is achieved for preparing the high-performance index, reducing the production cost, shortening the new product trial-manufacturing period and improving the production efficiency.
Owner:HUAQIAO UNIVERSITY

Method for recommending monochromatic fluorescent powder LED ratio and dispensing amount based on least square method

The present invention relates to a method for recommending a monochromatic fluorescent powder LED ratio and a dispensing amount based on the least square method, which comprises the following steps: color coordinates of monochromatic fluorescent powder are selected; the target color coordinates are calculated according to the color coordinates of monochromatic fluorescent powder; the conversion efficiency per unit volume of monochromatic fluorescent powder is calculated according to the target color coordinates; the volume of monochromatic fluorescent powder is calculated according to the target color coordinates and the conversion efficiency per unit volume of monochromatic fluorescent powder; the mass of monochromatic fluorescent powder is calculated according to the volume of monochromatic fluorescent powder; the mass ratio is calculated according to the mass of monochromatic fluorescent powder; and the dispensing amount is calculated according to the mass ratio. The method providedby the invention adopts the algorithm based on big data, when an enterprise user inputs the relevant material information and product information, the mass ratio of fluorescent powder can be recommended by the method, and the algorithm model can be optimized and iterated by continuously using the data; the method is beneficial to improving the accuracy of ratio, helps an engineer to shorten the cycle of sample and trial production, reduce the production cost and improve the production efficiency and yield.
Owner:浙江云科智造科技有限公司

A universal matrix type flexible customized pre-batch prototype vehicle trial production platform and method

The invention discloses a general-purpose matrix type flexible customized pre-batch prototype vehicle trial production platform and its method, characterized in that the trial production platform includes a first dimension, a second dimension and an intelligent network connection system; the first dimension It is connected with the second dimension through the intelligent network connection system; the first dimension is used to install the trial-manufactured body of a fixed sample vehicle during trial-manufacture; The configuration is respectively arranged on both sides of the first dimension; the intelligent network connection system mobilizes the support required for the trial production process in the second dimension according to the corresponding trial production process, and then completes the corresponding trial production process. The trial-manufacturing platform of the present invention is composed of two dimensions, can adapt to the requirements of different types of vehicles passing the line, is diversified, highly flexible, and has universality, shortens the trial-manufacturing cycle of prototype vehicles, and saves costs.
Owner:HUNAN UNIV AISHENG AUTO TECH DEV +1

Method for optimizing machining sequence of aluminum alloy component based on computer simulation and computer equipment

The invention discloses a method for optimizing an aluminum alloy component machining sequence based on computer simulation and computer equipment, belongs to the technical field of machining, and solves the problems of unreliable simulation results and unreasonable process optimization for the simulation results in the existing machining process. The method comprises the steps that material parameters of a component blank are obtained; according to the engineering drawing of the component, a three-dimensional model of the cut component blank is obtained; performing grid division on the cut three-dimensional model; performing heat treatment simulation on the three-dimensional model after grid division to obtain stress field distribution and deformation field distribution of the model after heat treatment simulation; machining simulation is conducted on the three-dimensional model subjected to heat treatment simulation, and stress field distribution and deformation field distribution of the model subjected to machining simulation are obtained; and according to the stress field distribution and the deformation field distribution of the model after machining simulation, obtaining an optimized machining sequence by using a genetic algorithm. The method is suitable for machining of the aluminum alloy component.
Owner:HARBIN INST OF TECH

Universal matrix type flexible customized pre-batch prototype car trial-manufacture platform and method

The invention discloses a universal matrix flexible customized pre-batch prototype car trial-manufacture platform and method thereof. The trial-manufacture platform includes a first dimension, seconddimensions and an intelligent network connection system; the first dimension and the second dimensions are connected by the intelligent network connection system; the first dimension is used for installing and fixing a trial-manufacture vehicle body of a prototype car during trial production; the second dimensions are composed by various supports required for completing a trial production process,and are respectively disposed on both sides of the first dimension; the intelligent network connection system mobilizes the supports required for the trial production process in the second dimensionaccording to the corresponding trial production process to complete the corresponding trial production process. The trial-manufacture platform is composed of two dimensions, can adapt to the line cross requirements of different types of cars, has diversification, high degree of flexibility and versatility, shortens the prototype car trial-manufacture cycle, and reduces costs.
Owner:HUNAN UNIV AISHENG AUTO TECH DEV +1
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