Contactor attraction time qualification rate predicting method based on Monte Carlo simulation
A technology of Monte Carlo simulation and pull-in time, applied in instruments, special data processing applications, electrical digital data processing, etc., can solve the problems of long design cycle, high design and test costs, reduce test costs and improve pass rate , The effect of shortening the trial production cycle
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specific Embodiment approach 1
[0039] Specific implementation mode one, see figure 1 This embodiment will be described. The method for predicting the qualified rate of contactor pull-in time based on Monte Carlo simulation described in this embodiment includes the following steps:
[0040] Step 1: Obtain the dimensional parameter design value, design parameter design value and adjustment parameter design value of the contactor and the tolerance range of each parameter according to the design file and process drawing. According to the central limit theorem of independent and identical distribution, use MATLAB to generate N groups of A combination of three types of parameters: size parameters, design parameters, and adjustment parameters that vary within the tolerance range and conform to the normal distribution, and the parameter N is an integer greater than or equal to 1000;
[0041] Step 2: Use the above N groups of three types of parameter combinations as the input parameters of the contactor pull-in time acqu...
specific Embodiment approach 2
[0046] Specific implementation mode two, see figure 2 This embodiment will be described. The difference between this embodiment and the method for predicting the qualified rate of contactor pick-up time based on Monte Carlo simulation described in the first embodiment is that the contactor pick-up time acquisition module is implemented by software technology. The process includes the following steps:
[0047] Step A: Set the initial characteristic parameters of the contactor model calculation parameters;
[0048] Step B: Calculate the current moment flux linkage from the coil voltage, current and flux linkage integral at the previous moment;
[0049] Step C: Obtain the coil current from the comparison table of coil flux and armature displacement;
[0050] Step D: Check the comparison table for the coil current and armature displacement obtained in step C to obtain the electromagnetic attraction;
[0051] Step E: Calculate the mechanical spring reaction force from the armature displac...
specific Embodiment approach 3
[0060] The difference between this embodiment and the method for predicting the qualified rate of contactor pull-in time based on Monte Carlo simulation described in this embodiment and the second embodiment is that the comparison table is the contactor's coil flux and the coil A two-dimensional table of current and armature displacement. The comparison table is obtained through the following steps:
[0061] Step H: Establish a three-dimensional model of the electromagnetic mechanism in the UG software according to the design drawing of the electromagnetic mechanism of the contactor;
[0062] Step I: Calculate and obtain the coil current, armature displacement, electromagnetic attraction and magnetic linkage of multiple sets of contactors according to the three-dimensional model of the electromagnetic mechanism through the software finite element software FLUX;
[0063] Step J: According to step I, obtain the coil current, armature displacement, electromagnetic attraction force and f...
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