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Manufacturing method for thin-walled-round-table-shaped lower heat shield parts of electron gun of klystron

A manufacturing method, frustum-shaped technology, applied in klystrons, electrode system manufacturing, electron tubes with speed/density modulation electron flow, etc., can solve the problem of long trial mold adjustment time, high part manufacturing cost, long trial production cycle, etc. problems, to achieve the effect of improving yield, avoiding multiple stamping extensions, and reducing processing difficulty

Active Publication Date: 2017-10-17
湖北汉光科技股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

Even so, it is often necessary to take auxiliary measures, such as pre-spot welding a piece of thin-walled metal on the material to be processed, and the trial mold adjustment takes a long time, and the trial mold cost is high, so the manufacturing cost of the entire part is high and the trial production cycle is long

Method used

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  • Manufacturing method for thin-walled-round-table-shaped lower heat shield parts of electron gun of klystron
  • Manufacturing method for thin-walled-round-table-shaped lower heat shield parts of electron gun of klystron
  • Manufacturing method for thin-walled-round-table-shaped lower heat shield parts of electron gun of klystron

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Embodiment Construction

[0043] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0044] The traditional stamping and drawing mechanical method is relatively easy for thick-walled parts with a wall thickness of 1-3mm. Due to the thick material, the parts are easy to form after stamping. For thin-walled parts with a wall thickness of 0.05-0.20mm, some shapes It is easy to spring back and deform after stamping, and it is easy to break the material due to the thinness of the material during the stamping process, that is, the traditional stamping and drawing mechanical method has large material loss and low yield in the process of manufacturing thin-walled parts.

[0045] Therefore, in order to realize the forming of thin-walled parts, the present invention adopts segmental forming of complex, multiple stamping and extension parts. The thin-walled frustum-shaped lower heat shield part of the klystron electron gun inclu...

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Abstract

The invention discloses a manufacturing method for thin-walled-round-table-shaped lower heat shield parts of an electron gun of a klystron. The thin-walled-round-table-shaped lower heat shield comprises a forward extending part and a backward extending part; the forward extending part comprises a forward hollow cylindrical drum and a forward bottom part, wherein the forward bottom part is connected with the end face of the forward hollow cylindrical drum; and the backward extending part comprises a backward hollow cylindrical drum and a backward top part, wherein the backward top part is connected with the end face of the backward hollow cylindrical drum. With the adoption of sectional molding for complex and repeated stamping extending part, the repeated and complex stamping extending method is not required, a plurality sets of extending molds are saved, only simple spot welding mold are required so that scrapping of the parts in the machining process can be avoided, repeatedly stamping extending of a thin-walled part is avoided, machining difficulty of the electron gun part is effectively lowered, the trial production period is shortened, producing cost is reduced, and the finished product ratio of the part is improved.

Description

technical field [0001] The invention relates to the technical field of high-power klystrons, in particular to a method for manufacturing a thin-walled frustum-shaped lower heat shield part of a klystron electron gun. Background technique [0002] The electron gun is a key part of the klystron. Since the cathode of the klystron has a relatively high operating temperature, the operating temperature of the common oxide cathode is 850°C, while the operating temperature of the barium tungsten cathode is 1050°C; in addition, the cathode activation temperature is higher, and the oxide cathode It is 1050°C, while the barium tungsten cathode is as high as 1250°C. The shell of the klystron is about 100°C, so the heat preservation of the electron gun is very important. [0003] The material used, the material specification and the design shape of the electron gun parts are the key factors for the thermal insulation of the electron gun. The parts materials used in electron guns genera...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P15/00H01J25/10H01J23/06H01J1/52H01J9/00
CPCH01J1/52H01J9/00H01J23/06H01J25/10B23P15/00Y02P10/25
Inventor 史海如周红艳
Owner 湖北汉光科技股份有限公司
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