Device and method for intelligently detecting wiring state of multi-gear rotary switch

A rotary switch, intelligent detection technology, applied in the direction of measuring devices, measuring electricity, measuring electrical variables, etc., can solve the problems of high workload of quality inspectors, increase in the number of defective products, danger to users, etc. The effect of reducing operation time and convenient operation

Inactive Publication Date: 2018-12-18
NANJING UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

At the same time of mass production, the number of defective products has also increased. The main problems of defective products of multi-position rotary switches are reflected in the two situations of wiring misalignment and disconnection. Undiscovered defective products have major safety hazards , if it is not detected before leaving the factory, once it leaves the factory, it will be very dangerous for the user
[0003] At present, the detection of the rotary switch mainly relies on the quality inspector to connect all the outlets of the switch to the LED display lights, and connect the DC power to the input of the switching power supply, rotate the switch in turn, and observe the brightness of the LED lights each time. This detection method is artificially leaked. It is more likely to be inspected, and each rotary switch has to be observed many times, which is not a small workload for quality inspectors

Method used

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  • Device and method for intelligently detecting wiring state of multi-gear rotary switch
  • Device and method for intelligently detecting wiring state of multi-gear rotary switch
  • Device and method for intelligently detecting wiring state of multi-gear rotary switch

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Embodiment

[0032] A device for intelligently detecting the state of a multi-position rotary switch is composed of a power supply module, a motion module, a detection control module and an indication module.

[0033] The power module is composed of a DC power supply, which is used to supply power to the motion module and the detection control module; the motion module includes a stepper motor and a stepper motor driver. The driver is connected to the output terminal of the detection control module, and the detection control module drives the motor to move by outputting pulses and direction signals to achieve the purpose of forward and reverse rotation; the detection control module is composed of a controller and a basic external circuit. The connection between the switch connector and the rotary switch is processed after reading the state of the rotary switch, and the alarm indication signal is output to the indication module through the output terminal; the indication module includes an L...

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Abstract

The invention discloses a device and a method for intelligently detecting the wiring state of a multi-gear rotary switch. The device is composed of a power module, a motion module, a detection controlmodule and an indication module, wherein the power module supplies power to all other modules; the motion module is connected with a rotary switch knob, free switching is gears is realized through motor motion, and the rotary switch returns to a neutral gear position after detection is over; the detection control module controls motion of a stepping motor in the motion module, after rotary switchinformation is detected, the rotary switch information is compared with the motion state of the stepping motor to judge whether the rotary switch has a problem or not, and obtained information is transmitted to the indication module; and the indication module outputs a result of whether the rotary switch condition is good or not through an indicator light and a buzzer. Through the device and themethod, the wiring state of the rotary switch can be automatically detected, and a quality inspector can be intelligently prompted of switch quality information; and the device and the method have theadvantages that reliability is high, operation is convenient, and cost is low.

Description

technical field [0001] The invention relates to a rotary switch detection technology, in particular to a device and method for intelligently detecting the wiring status of a multi-position rotary switch. Background technique [0002] At present, the application market of multi-position rotary switches is relatively broad, the market demand is also increasing, and the output of multi-position rotary switches continues to increase. At the same time of mass production, the number of defective products has also increased. The main problems of defective products of multi-position rotary switches are reflected in the two situations of wiring misalignment and disconnection. Undiscovered defective products have major safety hazards. , if it is not detected before leaving the factory, once it leaves the factory, it will be very dangerous to the user. [0003] At present, the detection of the rotary switch mainly relies on the quality inspector to connect all the outlets of the switc...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01R31/04
CPCG01R31/69
Inventor 吉鸿伟仲其邓厉浩宇宋晓健闫志强
Owner NANJING UNIV OF SCI & TECH
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