Full-automatic industrial flat belt splicer machine and control method thereof

Abstract

The invention discloses a fully automatic industrial flat belt splicer machine, which comprises a support base and a controller. The support base is fixed with a support arm and an upper mold with opening and closing mechanism. The upper part of the support arm is provided with a lower mold base, and on the lower mold base a lower heating plate is provided. The upper mold is provided with a rotating shaft, one end of the rotating shaft is fixed with the upper mold, and an upper heating plate is arranged on the lower surface of the upper mold, and the upper heating plate and the lower heating plate are connected with a heater. Between the upper mold and the lower base, a locking mechanism is arranged, while an air bag and a gas pressure regulating valve are installed on the upper surface ofthe upper mold. A water inlet and a water outlet are arranged on the lower base, and hydraulic control valves are at the water inlet and outlet. The upper mold, the locking mechanism, the heater, thegas pressure regulating valve and the hydraulic control valves are connected to the controller respectively. The controlling method is based on the process and the preset control parameters, and to control the actuators through the controller to realize the automatic joint, which has the advantages of high efficiency, accurate identification and easy standardization.

Description

technical field [0001] The invention relates to the field of belt joint research, in particular to a fully automatic industrial flat belt joint machine and a control method thereof. Background technique [0002] The function of the industrial flat belt splicing machine is to align the two ends of the flat belt with the same angle at the interface, and then pressurize, heat, heat preservation vulcanization, high-strength bonding, and rapid cooling to form the required ring shape. In general, industrial flat belts consist of three layers, such as figure 1 As shown, it includes a rubber layer 1 of upper and lower layers and a nylon layer (sheet) 2 between the rubber layers. When the joint is carried out, the joint angle is as follows figure 2 shown. The top and bottom are inclined slopes. After the two ends of the belt are aligned and the compression joints are completed, the effect is as follows image 3 . [0003] The Chinese invention patent with the application number...

AI Technical Summary

Problems solved by technology

[0004] 1. The cost of purchasing industrial instruments is relatively high;

[0005] 2. Manual operation is required, which increases the labor intensity and labor cost of workers;

[0006] 3. Low production efficiency;

[0007] 4. Different workers operate differently, so standardization cannot be achieved, and product quality cannot be guaranteed

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