Method of using coal ash to product aerated concrete

A technology of aerated concrete and fly ash, which is applied in the field of composite materials, can solve the problems of low comprehensive utilization rate, low product grade, and lack of durability, and achieve the effects of reducing production costs, reducing production costs, and reducing processing costs

Inactive Publication Date: 2019-03-01
遵义景程环保材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For example: a) Fly ash and its products fluctuate greatly in performance, lack durability, and low degree of resource utilization; b) The product grade is slightly low, and the profit margin of the enterprise is low, which affects the enthusiasm of the enterprise; c) The utilization method is relatively single, and the main channel It is still road construction, building materials, concrete and cement, etc., and is greatly affected by seasons, and the comprehensive utilization rate is low, with significant regional differences; d) In the process of comprehensive utilization, there are still some negative impacts on the environment, Such as the dust pollution of ash storage yards and transport vehicles, the treatment of waste residues after extracting useful substances, the accumulation of heavy metals in the agricultural process, and the radioactivity of building materials, etc.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] A method of producing air-entrained concrete with fly ash: the air-entrained concrete composition contains 57%

[0037] Fly ash, 20% quicklime, 10% P.0.42.5 ordinary Portland cement, 3% gypsum, 10% fly ash.

[0038] The total water-to-material ratio is 0.5-0.8, and the mixing water is warm water at 70°C. Add fly ash and water to make a slurry, stir for 3-4 minutes, add cement, stir for 3-4 minutes, add gypsum, stir for 2-3 minutes, add quicklime, stir for 2-3 minutes, pump until the slurry is poured and stirred In the tank, turn on the pouring car owner's mixer for secondary mixing. Add the measured fly ash, stir for 30-50s, inject into the mold to generate gas, stop at 60°C for 2 hours, and cut into pieces. Send it into an autoclave, autoclave at 165°C and a pressure of 0.8-1.2MPa, and leave the autoclave at a constant temperature for 8-10 hours.

[0039] The product leaves the factory after 4-7 days of natural curing.

Embodiment 2

[0041] A method of producing air-entrained concrete with fly ash: the air-entrained concrete composition contains 57% granulated blast furnace slag, 20% quicklime, 10% P.0.42.5 ordinary Portland cement, 3% gypsum, 10% fly ash.

[0042] The total water-to-material ratio is 0.5-0.8, and the mixing water is warm water at 70°C. Add water to granulated blast furnace slag to make a slurry, stir for 3-4 minutes, add cement, stir for 3-4 minutes, add gypsum, stir for 2-3 minutes, add quicklime, stir for 2-3 minutes, pump until pouring car slurry In the mixing tank, turn on the pouring car owner's mixer for secondary mixing. Add the measured fly ash, stir for 30-50s, inject into the mold to generate gas, stop at 60°C for 2 hours, and cut into pieces. Send it into the autoclave, autoclave at 180-190°C and 1.0-1.2MPa pressure, and leave the autoclave at constant temperature for 6-8 hours.

[0043] The product leaves the factory after 4-7 days of natural curing.

Embodiment 3

[0045] A method for producing air-entrained concrete with fly ash: the air-entrained concrete composition contains 38-42% quartz sand, 30-32% slag, 18-20% P.0.42.5 ordinary portland cement, and 10% Fly ash, and an appropriate amount of gas-generating regulator.

[0046] The total water-to-material ratio is 0.30-0.50, and the mixing water is warm water at 70°C. Mix the slag, quartz sand and cement dry powder evenly, beat the slurry and mix evenly, stir for 3-4 minutes, pump it into the slurry mixing tank of the pouring car, turn on the main mixer of the pouring car, and perform the second mixing. Add the measured fly ash, stir for 15-30s, inject into the mold to generate gas, stop at 60°C for 2 hours, and cut into pieces. Send it into the autoclave, autoclave at 210°C and 1.5MPa pressure, and leave the autoclave at constant temperature for 6-8 hours.

[0047] The product leaves the factory after 4-7 days of natural curing.

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Abstract

The invention relates to a method of using coal ash to product aerated concrete and preparation technology thereof. The aerated concrete comprises, by mass, 50-70% of coal ash, 10-20% of Portland cement, 5-20% of quick lime and 5-10% of dihydrate gypsum. Compared with the prior art, the method has the advantages that the coal ash is utilized massively to produce the aerated concrete, so that recycling is realized, and expensive treatment expense can be lowered substantially; metal aluminum ingredient is utilized fully.

Description

technical field [0001] The invention relates to a composite material, in particular to a method for producing air-entrained concrete with fly ash and its preparation technology. Background technique [0002] With the rapid development of my country's economy, power plants and urban heating projects continue to increase, and the output of fly ash also increases. In 2006, my country's thermal power plants alone produced about 240 to 290 million tons of fly ash and 0.2 to 30 million tons of slag, ranking first in the world. At present, the utilization rate of fly ash in western developed countries has reached more than 80%, while in our country it is only about 30% to 40%. Most of the unused fly ash is discharged into ash storage plants, landfills or rivers, lakes and seas. The accumulation of fly ash not only occupies a large amount of land, but also causes serious pollution to the surrounding environment and destroys the ecological balance. Therefore, it is increasingly im...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/14C04B38/02C04B18/08
CPCC04B28/141C04B38/02C04B2/02C04B7/02C04B18/08C04B22/04Y02W30/91
Inventor 杨媛
Owner 遵义景程环保材料有限公司
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