Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Forging forming method of water chamber sealing head with side pipe nozzle

A technology of water chamber head and side nozzle, applied in the field of casting, can solve the problems of too many branch nozzles, waste of materials, limitation of stamping and forming, etc.

Active Publication Date: 2019-03-26
SHANGHAI ELECTRIC SHMP CASTING & FORGING CO LTD
View PDF3 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The water chamber head with side nozzles has the following salient features: it is a special-shaped head forging, there are many branch nozzles, the shape is complex, it is difficult to forge near the contour of the part, and the water chamber head with side nozzles is asymmetrical and has a "bowl" shape. The low height limits its possibilities in terms of stamping and forming
In addition, forging with full coverage will cause serious material waste, and this method is generally not considered
To sum up, the forging of the head with side nozzle water chamber is relatively difficult

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Forging forming method of water chamber sealing head with side pipe nozzle
  • Forging forming method of water chamber sealing head with side pipe nozzle
  • Forging forming method of water chamber sealing head with side pipe nozzle

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0017] The invention provides a segmental profiling forming method to complete the forging forming of the water chamber head with asymmetrical side nozzles.

[0018] The first step is compaction; since the asymmetric side nozzle and the bottom of the water chamber head are integrally copied and the side nozzle is solid (such as figure 1 As shown), so the wall thickness here is thick, and the use of large steel ingots requires large deformation to break up metallurgical defects. First heat the cutting handle to reduce weight, then enter the furnace at 1150-1250°C for heat preservation, and then make JTS at the mouth of 2300mm, and then return to the furnace to heat for two upsetting and two drawing, the axial forging ratio is ≥3.

[0019] The second step is to divide the materials; there are two problems when dividing the materials:

[0020] 1. The center of the side nozzle part and the main part are different;

[0021] 2. The main part of the "bowl" shape needs to be pressed...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention provides a forging forming method of a water chamber sealing head with a side pipe nozzle. The forging forming method includes the following steps: step one, compaction is conducted, specifically, a cutting handle is subjected to hot charging and weight decreasing firstly, then is conveyed into a furnace for heat preservation and compacted, is subjected to melting-down heating for two-upsetting and two-pulling, and the axial forging ratio is equal to or greater than three; step two, material separating is conducted, specifically, a blank after the step one is completed is subjected to segmented profiling to be divided into a side pipe nozzle part and a 'bowl'-shaped main body part, the side pipe nozzle part is lengthened in a pulled mode, five faces and two half-faces are subjected to log marking, then staggered pulling into square is conducted, and finally a remaining octagonal part is subjected to circle rolling; step three, the 'bowl'-shaped main body part is ground rotationally and is completed through a profiling flat anvil and a special lower die, and meanwhile, the shape of the side pipe nozzle part is not damaged; and step four, heat treatment after forging isconducted, specifically, two times of normalizing and one time of tempering are conducted, and thus a forge piece is obtained. Through the forging forming method, a weld seam is directly reduced whenconnecting pipes are separately manufactured and finally welded together, and the safety factor of the whole part is increased while the manufacturing cost is lowered.

Description

technical field [0001] The invention relates to the field of casting, in particular to a forging forming method of a water chamber head with side nozzles. Background technique [0002] With the development of nuclear power technology, forgings for nuclear power plants are constantly developing towards integration and miniaturization. In the nuclear power steam generator, the water chamber head is a very important part of the whole component, which acts as a solution circulation exchange valve. Due to the conditions of the working environment where the water chamber head is located, the designer considers safety and manufacturing. In the design of the latest steam generator components, the connecting pipe and the water chamber head are integrated to form a Nozzle water chamber head forgings to reduce welds and increase the safety factor of the entire component. [0003] The water chamber head with side nozzles has the following salient features: it is a special-shaped head ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B21J5/00
CPCB21J5/002
Inventor 朱洪洋董凯黄健
Owner SHANGHAI ELECTRIC SHMP CASTING & FORGING CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products