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Upsetting method of battery pole piece roller

A battery pole piece and roll technology, applied in the field of roll forging, can solve the problems of easy formation of rounded corners and lack of meat, difficulty in machining, low production efficiency, etc., and achieve the effects of reducing fire times, saving raw materials and improving efficiency.

Active Publication Date: 2019-04-16
SINOSTEEL XINGTAI MACHINERY & MILL ROLL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

After partial upsetting, the billet of the roll body forms a single-drum shape. After the later elongation and forming, the corners at both ends of the roll body are easily rounded and lack meat. The lack of meat at the corners of the roll body has a great influence on the later machining It causes difficulties, which can only be improved by increasing the material used for the roll body or increasing the number of times of production to upset the roll body, resulting in waste of materials or energy, and low production efficiency.

Method used

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  • Upsetting method of battery pole piece roller

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] In this embodiment, the diameter of the roll body blank of the battery pole piece roll is 840 mm, and the diameter of the roll neck blank is 400 mm, which now needs to be upset. The diameter of the inner hole of the drain plate used is 400mm.

[0027] When unloading, a rounded-cornered residual material is reserved at the root of the roll body and the roll neck, and the radius of the residual material is 160mm. A spool is used for partial upsetting, and a protrusion is formed at the corner of the roller body, and the height of the protrusion is 20 mm. In the subsequent drawing process, the protrusion can be corrected to a right angle of the roller body.

[0028] This process only needs to increase the remaining material by 200Kg, while the original process needs to increase the roll body material by 520Kg. This process greatly saves raw materials.

Embodiment 2

[0030] In this embodiment, the blank diameter of the roll body of the battery pole piece roll is 790 mm, and the diameter of the roll neck blank is 370 mm, which now needs to be upset. The diameter of the inner hole of the drain plate used is 370mm.

[0031] When unloading, a rounded-cornered remnant is reserved at the root of the roll body and the roll neck, and the radius of the remnant is 92.5mm. A squeeze plate is used for partial upsetting, and a protrusion is formed at the corner of the roller body, and the height of the protrusion is 10 mm. In the subsequent drawing process, the protrusion can be corrected to a right angle of the roller body.

[0032] This process only needs to increase the remaining material by 180Kg, while the original process needs to increase the roll body material by 400 Kg. This process greatly saves raw materials.

Embodiment 3

[0034] In this embodiment, the diameter of the blank of the battery pole piece roll is 840 mm, and the diameter of the blank of the roll neck is 390 mm, which now needs to be upset. The diameter of the inner hole of the drain plate used is 400mm.

[0035] When unloading, a rounded corner-shaped residual material is reserved at the root of the roll body and the roll neck, and the radius of the residual material is 150mm. A squeeze plate is used for partial upsetting, and a protrusion is formed at the corner of the roller body, and the height of the protrusion is 15 mm. In the subsequent drawing process, the protrusion can be corrected to a right angle of the roller body.

[0036] This process only needs to increase the remaining material by 183Kg, while the original process needs to increase the roll body material by 500Kg. This process greatly saves raw materials.

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Abstract

The invention relates to an upsetting method of a battery pole piece roller, and belongs to the technical field of roller forging. According to the upsetting method of the battery pole piece roller, the battery pole piece roller comprises a roller body and a roller neck integrally formed at the two ends of the roller body, the diameter of the roller body is larger than that of the roller neck, andthe roller body is manufactured with a local upsetting method; during discharging, oddments are reserved at the root of the joint of the roller body and the roller neck; during upsetting, by means ofdrain caps, under the effect of inner holes of the drain caps, the reserved oddments flow, and the root of the roller body is formed; and an original roller body root blank flows to angles of the roller body, the angles are formed, and protrusions are generated. By means of the reserved oddments, the oddments flow during upsetting, it can be promoted that the edges finally deform to form right angles, large rounded angles are prevented from being formed, and normal product procedures are guaranteed. Compared with a traditional method, by means of the technological method, raw materials can besaved, the production cost can be reduced, and the utilization rate of the materials can be increased; and the heating number during upsetting can also be reduced, thus, the machining time is reduced, and the efficiency of overall machining is improved.

Description

Technical field [0001] The invention relates to a method for upsetting a battery pole piece roll and belongs to the technical field of roll forging. Background technique [0002] Among the roll products, the battery pole piece roll is used to roll the battery pole piece. Due to the needs of the roll electrode, the roll shape used is different from other rolls used in conventional rolling. The diameter of the middle of the roll body is larger than the diameter of the two ends. In order to meet the requirements of product forging and ensure product quality, a partial upsetting forging method is required. , The large drop between the roll body and the roll diameter can be achieved by local upsetting and deformation of the roll body. After partial upsetting, the roll body blank forms a single drum shape. Through the later drawing and forming, the corners of the two ends of the roll body are easily rounded and lack meat. The lack of meat in the corners of the roll body will affect th...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21J5/08B21J5/00
CPCB21J5/002B21J5/08
Inventor 齐冬冬许世昌刘延春
Owner SINOSTEEL XINGTAI MACHINERY & MILL ROLL
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