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A control realization method of pattern loading on high-speed double needle bed warp knitting machine

A double-needle bed warp knitting machine and warp knitting machine technology, applied to flat warp knitting machines, program control, warp knitting, etc. Problems such as the difficulty of machine operation and labor intensity of the pattern, achieve the effect of simplifying the loading steps, reducing labor intensity and improving work reliability

Active Publication Date: 2020-04-07
JIANGNAN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] In order to solve the cumbersome operation of the existing double-needle bed warp knitting machine pattern loading, the transmission mechanism of the rear needle bed needs to be removed frequently, which greatly increases the operational difficulty and labor intensity of the double needle bed warp knitting machine. Problem, the present invention provides a high-speed double-needle bed warp knitting machine pattern loading control method, first according to the current position of each bar, the target position of the original pattern this time, and the start of the new pattern The row position, the system automatically calculates the required lateral movement displacement of each bar during the pattern loading process, and sends instruction information to the corresponding lateral movement drive execution unit of each bar, and the respective needles of each bar Back traversing allows the section to be driven by the traversing drive execution unit to drive the corresponding bars to move precisely to the initial row position of the new pattern, to complete the loading of the new pattern, and to avoid possible problems caused by the swaying of the bars when the pattern is loaded. Needle collision, yarn breakage, broken needle and other phenomena, simplify the pattern loading steps of double needle bed warp knitting machine, reduce labor intensity and improve work reliability

Method used

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  • A control realization method of pattern loading on high-speed double needle bed warp knitting machine
  • A control realization method of pattern loading on high-speed double needle bed warp knitting machine
  • A control realization method of pattern loading on high-speed double needle bed warp knitting machine

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Embodiment 1

[0041] This embodiment provides a high-speed double-needle bed warp knitting machine control system that realizes fast loading of patterns. The control system includes a traverse controller. The traverse controller includes at least two data buffer areas. The controller can realize the automatic conversion function of continuous reading and writing of data in each buffer area.

[0042] According to the current position of each bar bar and the target position of the starting course of the new pattern, the traverse controller automatically calculates the required lateral shift of each bar bar during the pattern loading process by the control system of the double needle bar warp knitting machine And send instruction information to the traverse drive execution unit corresponding to each bar, and the traverse drive execution unit drives the corresponding bar to accurately move to the The starting row position of the new pattern completes the loading of the electronic traverse pattern,...

Embodiment 2

[0044] This embodiment provides a method for controlling pattern loading of a high-speed double-needle-bed warp knitting machine; the method is applied to the control system of a high-speed double-needle-bed warp knitting machine that implements fast pattern loading provided in the first embodiment. In the high-speed double needle bar warp knitting machine, see figure 2 , The traverse controller of the double-needle bed warp knitting machine control system should have two or more high-speed FIFO pattern data buffer areas, and can realize the automatic conversion function of continuous reading and writing of data in each buffer area.

[0045] The method includes:

[0046] Calculate the traverse planning data of the new pattern according to the position information of the machine spindle and the new pattern data to be loaded. The traverse planning data of the new pattern includes the homing movement curve and the new pattern required when the new pattern is loaded. Type traverse cur...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention discloses a method for realizing pattern loading control of a high-speed double-needle bed warp knitting machine, which belongs to the technical field of warp knitting equipment. By setting two or more high-speed FIFO pattern data buffer areas in the traversing controller, the data continuous reading and writing automatic conversion function of each buffer area is respectively realized. The moving target position and the starting row position of the new pattern, the double-needle bed warp knitting machine control system automatically calculates the required traverse displacement of each bar during the loading process of the pattern, and reports to the corresponding position of each bar The traversing drive execution unit sends out instruction information, and the traversing drive execution unit respectively drives the corresponding bars to move accurately to the initial row position of the new pattern within the allowable range of the respective needle back traversing of each bar to complete the electronic pattern. Traversing pattern loading avoids needle strikes caused by bar traversing during pattern loading, simplifies the pattern loading steps of double-needle bed warp knitting machines, reduces labor intensity, and improves work reliability.

Description

Technical field [0001] The invention relates to a method for realizing pattern loading of a high-speed double needle bed warp knitting machine, which belongs to the technical field of warp knitting equipment. Background technique [0002] There are two types of loop-forming motion modes of the double-needle bed warp knitting machine: ordinary type and high-speed type. Among them, during the loop forming process of the ordinary double-needle bed warp knitting machine, the front and back needle beds alternately rise, that is, the entire process of rising and unwinding, laying yarn, lowering and closing, and loop forming on the front needle bed. The middle and rear needle beds are always at the lowest position, and the front needle bed is always at the lowest position during the entire process of the rear needle bed ascending and descending to form loops; when the current and rear two needle beds are both in the lower loop forming section, new The loading of the pattern makes the b...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D04B23/00D04B27/32
CPCD04B23/02D04B27/08D04B37/06G05B2219/45194
Inventor 夏风林张琦张爱军郑宝平蒋高明万爱兰
Owner JIANGNAN UNIV