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Composite light guide plate for LED panel light and assembly method thereof

An LED panel light and assembly method technology, applied in the directions of light guides, optics, optical components, etc., can solve the problems of high defect rate, increase assembly cost, damage, etc., and achieve the effect of reducing scrap rate, low equipment requirements, and improving heat dissipation performance.

Active Publication Date: 2020-09-15
ZHEJIANG KAIYAO LIGHTING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] In order to solve the problems of the existing light guide plate in the production and processing process, the bonding of the diffusion film and the light guide plate makes it easy to cause damage to the microstructure layer of the light-emitting surface of the light guide plate, resulting in a high defect rate and increased assembly costs. A kind of composite light guide plate for LED panel light

Method used

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  • Composite light guide plate for LED panel light and assembly method thereof
  • Composite light guide plate for LED panel light and assembly method thereof
  • Composite light guide plate for LED panel light and assembly method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0050] Such as figure 1 A composite light guide plate for LED panel lights is shown, which includes a light guide plate 1 and a diffusion film 2, such as figure 1 The upper surface of the light guide plate 1 is a light-emitting surface, and the lower surface is a reflective surface. The diffusion film 2 is arranged on the light-emitting surface side of the light guide plate 1, and the light-emitting surface of the light guide plate 1 is provided with several convex microstructures A4 and Several convex microstructures B5 of equal height, the highest point of the microstructure A4 is higher than the highest point of the microstructure B5, and the top of the microstructure A4 is closely attached to the colloidal layer 3 formed by the diffusion film 2 through the bonding glue .

[0051] Such as figure 2 As shown in the side view schematic diagram A, the cross-section of the microstructures A4 is trapezoidal, and the microstructures are arranged at equal intervals on the light-...

Embodiment 2

[0057] The difference between this embodiment and embodiment 1 is only the cross-sectional shape of the microstructure A4, and the rest are the same. Such as image 3 As shown in the schematic side view B, the cross section of the microstructure A4 in this embodiment is triangular.

[0058] This example is assembled through the following steps:

[0059] 1) Coat one side of the diffusion film 2 with an aminoacrylic resin, and use a baking device to bake at 60° C. for 1 hour to preliminarily cure the aminoacrylic resin to form a gel layer 3 with a certain thickness;

[0060] 2) Align the diffusion film 2 provided with the colloidal layer 3 on the light-emitting surface of the light guide plate 1, make the colloidal layer 3 and the microstructure A4 on the light-emitting surface of the light guide plate 1 bond, and use the forming and laminating pressure wheel to press film, so that the diffusion film 2 is closely attached to the microstructure A4 through the colloidal layer 3;...

Embodiment 3

[0063] The difference between this embodiment and embodiment 1 is only the cross-sectional shape of the microstructure A4, and the rest are the same. Such as Figure 4 As shown in the schematic side view C, the cross section of the microstructure A4 in this embodiment is formed by a combination of a semicircle and a trapezoid.

[0064] This example is assembled through the following steps:

[0065] 1) Coating polyethylene resin on one side of the diffusion film 2, using a baking device to bake at 80° C. for 0.5 h, so that the polyethylene resin is initially cured to form a gel layer 3 with a certain thickness;

[0066] 2) Align the diffusion film 2 provided with the colloidal layer 3 on the light-emitting surface of the light guide plate 1, make the colloidal layer 3 and the microstructure A4 on the light-emitting surface of the light guide plate 1 bond, and use the forming and laminating pressure wheel to press film, so that the diffusion film 2 is closely attached to the m...

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Abstract

The invention relates to the technical field of LED lamps, in particular to a composite light guide plate for an LED panel light and an assembling method of the composite light guide plate. The composite light guide plate comprises a light guide plate and a diffusion film arranged on one side of the light guide plate and is characterized in that the light guide plate is provided with a plurality of microstructures A and a plurality of microstructures B, the highest points of the microstructures A are higher than the highest points of the microstructures B, the microstructures A are arranged inan equal-distance manner, at least two microstructures are arranged between every two adjacent microstructures A in an equal-distance manner, and the top ends of the microstructures A closely fit thediffusion film through a gelatinous layer formed by an adhesive which is UV-cured resin. The composite light guide plate and the assembling method thereof have the advantages that the light guide plate stably fits the diffusion film while the light guide structure on the light guide plate is unaffected; the assembling method is simple and efficient, and simple large-area diffusion film adhering is achieved.

Description

technical field [0001] The invention relates to the technical field of LED lamps, in particular to a composite light guide plate for LED panel lamps and an assembly method thereof. Background technique [0002] Most of the LED panel lights currently on the market use a structure in which the light guide plate and the diffuser plate are directly assembled, that is, the diffuser plate is directly attached to the light-emitting surface of the light guide plate, and the light-emitting surface of the light guide plate is provided with a microstructure layer. The microstructure layer can It has the ability to improve the light guiding performance of the light guide plate and the formed picture effect. Therefore, the light guide plate and the diffuser plate are directly assembled together, and the diffuser plate is directly attached to the structure of the microstructure layer on the light-emitting surface of the light guide plate. During the assembly process, scratches and abrasio...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G02B6/00
Inventor 许谦王广金
Owner ZHEJIANG KAIYAO LIGHTING