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Ship segment construction precision control method based on digital twin

A segmented construction and precision control technology, which is applied to ship construction, ship parts, ships, etc., can solve the problems of long segmental construction period, uncontrollable, and many processes, so as to reduce the workload of construction correction, shorten the construction period, Guaranteeing the effect of build quality

Inactive Publication Date: 2019-06-11
JIANGSU UNIV OF SCI & TECH
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  • Summary
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  • Description
  • Claims
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AI Technical Summary

Problems solved by technology

[0003] At present, shipbuilding mainly has the following shortcomings: 1. The data measurement accuracy is low, and the data measurement time is long
Due to the large hull segments, shipbuilding still relies on manual labor as the main form of work, and the accuracy of the measurement equipment is not high, so it is difficult to collect high-accuracy segmented outer plate data
Second, the deformation phenomenon is more obvious during the construction process
During the welding process, material shrinkage, disordered order, etc. will cause serious deformation problems, which cannot be controlled, and it is impossible to accurately judge by relying on the experience of workers
3. The segmented construction period is long, the processing process is complex, and there are many procedures, there will be processing errors and assembly errors, and eventually a large cumulative error will occur

Method used

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  • Ship segment construction precision control method based on digital twin
  • Ship segment construction precision control method based on digital twin
  • Ship segment construction precision control method based on digital twin

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Embodiment Construction

[0025] The steps of the embodiment of this method are as figure 1 shown, including the following steps:

[0026] (1) Construct the digital twin of the physical entity in the information space of the ship's segmented construction process, by arranging sensory data acquisition devices at key parts of the frame. The deployed collection device collects the perception data of the construction process, and divides the collected perception data into dynamic perception data and static perception data. Among them: dynamic sensing data includes: segmental position data, welding temperature data, segmental transportation deformation data, construction duration data; static sensing data includes: component shape data, construction process data, segmental assembly sequence data, personnel allocation data.

[0027] (2) Create a two-way data channel between physical space and information space, using the Modbus data transmission protocol. The information space updates the construction stat...

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Abstract

The invention discloses a ship segment construction precision control method based on the digital twin. The ship segment construction precision control method comprises the following steps of 1) constructing a ship segment digital twin body; 2) collecting sensory data of ship segments in the construction process, sending the sensory data to the digital twin body, and conducting updating; 3) fusingthe sensory data with technology information in the construction process to form twin data, and calculating the segment accuracy of all ship segments; 4) calculating a deviation between the total accuracy in the actual construction process and the accuracy in the theoretical construction process; 5) conducting accuracy compensation according to the above deviation; and 6) judging whether the accuracy requirement is met or not. By utilizing the digital twin technology, a segmented digital twin model of the ship segment construction process is constructed, real-time simulation and monitoring ofthe ship segment construction process are achieved, the problem about synergy between the technology and the accuracy in the ship segment construction process is well solved, and the quality of shipsegment construction is improved.

Description

technical field [0001] The present invention relates to a method for controlling the accuracy of ship segmented construction, in particular to a method for controlling the accuracy of ship segmented construction based on digital twins. Background technique [0002] Digital twin technology refers to the digitalization of objects in the physical world to build an identical entity in the digital world, so as to realize the understanding, analysis and optimization of physical entities. Apply digital twin technology to the process of ship segmental construction, construct a twin model of ship segmental construction, obtain and analyze real-time status information during the segmental construction process, and the segmental construction twin model will make corresponding dynamics based on real-time information Operation status, realize state simulation and monitoring of ship construction process, process optimization, fault prediction, and meet the requirements of intelligent and ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B63B9/00B63B9/06
Inventor 陈明珊刘明志汪跃庭王瑞阮伟豪张淼申宇波赵耀荣李天涛周宏根刘金锋
Owner JIANGSU UNIV OF SCI & TECH
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