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A method for forming straight seam welded pipe

A forming method and technology of straight seam welded pipe, which is applied in the field of sheet metal roll forming, can solve problems such as affecting welding quality, inability to weld, and unstable welding, so as to improve three-dimensional support force, reduce longitudinal stretching, and avoid edge waves and drum kit effect

Active Publication Date: 2020-07-10
TAIYUAN UNIVERSITY OF SCIENCE AND TECHNOLOGY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

When the tensile stress is large or the tensile deformation is large, the deformation cannot be completely eliminated after the external force is removed, so that a large residual deformation occurs, and the formed tube will produce edge waves or bulges at the edge, which is not large. The bulge can also be corrected through the closed hole of the guide ring, but the bulge caused by the excessive elongation of the edge is not easy to eliminate. Entering the welding unit will make the welding unstable and affect the welding quality, and even the welding cannot be performed.

Method used

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  • A method for forming straight seam welded pipe
  • A method for forming straight seam welded pipe
  • A method for forming straight seam welded pipe

Examples

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Effect test

Embodiment 1

[0030] A method for forming a straight seam welded pipe, comprising the steps of:

[0031] (1) According to the diameter of the final formed welded pipe is 100mm, the length of the welded pipe is 8m, the yield limit is 200MPa, and the elastic modulus is 2×10 11 MPa, ordinary carbon steel strip with a thickness of 2mm, the strip is rolled into a corrugated plate shape by using staggered rolls or corrugated rolls, and the edge of the tube blank is bent with the radius of the pass of the extrusion roll or the radius of the finished tube;

[0032] (2) Use a pair of horizontal rollers to flatten the middle part of the corrugated plate for the next step of bending and forming of the welded pipe;

[0033] (3) The straight part in the middle of the corrugated plate is bent and formed into a tube blank, and the bending radius of the forming roll pass is reduced in proportion to each frame before the closed pass, and is evenly distributed on the rolls of each open frame, where the tube ...

Embodiment 2

[0037] A method for forming a straight seam welded pipe, comprising the steps of:

[0038] (1) According to the diameter of the final formed welded pipe is 600mm, the length of the welded pipe is 8m, the yield limit is 200MPa, and the elastic modulus is 2×10 11 MPa, ordinary carbon steel strip with a thickness of 10mm, the strip is rolled into a corrugated plate shape with staggered rolls or corrugated rolls, and the edge of the tube blank is bent with the radius of the pass of the extrusion roll or the radius of the finished tube;

[0039] (2) Use a pair of horizontal rollers to flatten the middle part of the corrugated plate for the next step of bending and forming of the welded pipe;

[0040] (3) The straight part in the middle of the corrugated plate is bent and formed into a tube blank, and the bending radius of the forming roll pass is reduced in proportion to each frame before the closed pass, and is evenly distributed on the rolls of each open frame, where the tube bla...

Embodiment 3

[0044] A method for forming a straight seam welded pipe, comprising the steps of:

[0045] (1) According to the diameter of the final formed welded pipe is 1500mm, the length of the welded pipe is 10m, the yield limit is 200MPa, and the elastic modulus is 2×1011 MPa, ordinary carbon steel strip with a thickness of 30mm, the strip is rolled into a corrugated plate shape by using staggered rolls or corrugated rolls, and the edge of the tube blank is bent with the radius of the pass of the extrusion roll or the radius of the finished tube;

[0046] (2) Use a pair of horizontal rollers to flatten the middle part of the corrugated plate for the next step of bending and forming of the welded pipe;

[0047] (3) The straight part in the middle of the corrugated plate is bent and formed into a tube blank, and the bending radius of the forming roll pass is reduced in proportion to each frame before the closed pass, and is evenly distributed on the rolls of each open frame, where the tube...

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Abstract

The invention provides a forming method of a straight seam welded pipe. Before a flat plate strip is bent and formed, the plate strip is rolled to be in a shape of a corrugated plate through a rollingprocess, the transverse stress of the plate strip is improved, broadsiding of the plate strip is promoted, and longitudinal deformation of the edge of the plate strip can be reduced. In addition, thecorrugation curvature radius of the edge of the plate strip is close to the extrusion roller hole pattern radius or the finished welded pipe radius, a pair of horizontal rollers are adopted for flattening the middle part of the corrugated plate, and then a straight part is bent and formed into a pipe blank. In the above process, the edge of the bent plate strip is always wavy before the hole pattern is closed, the three-dimensional support force is improved, longitudinal draw is better reduced, and side waves and bumps caused by the residual stress in the welding process can be avoided. The operation method is simple, belongs to physical improvements, is strong in versatility, is easy to improve on an original organic type and is economical and practical.

Description

technical field [0001] The invention belongs to the field of plate roll forming, and in particular relates to a forming method for using plate to manufacture straight seam welded pipes. Background technique [0002] Forming technology is the core of welded pipe production technology and the key to producing high-quality welded pipes. Forming technology determines the output, variety, quality and consumption of welded pipes, which is a matter of great concern to the design and use of welded pipe equipment. The forming methods of straight seam pipe mainly include: roll forming, row roll forming, FFX forming, UOE forming, etc. [0003] Roll forming is an important field of deep processing of sheet metal. It is a plastic processing method that gradually bends and deforms the blank through a forming unit composed of multi-section forming rolls with certain surface shapes, thereby obtaining a uniform cross-section product. Longitudinal welded pipe is one of its main products. Co...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21C37/08B21D13/04B21D1/02
CPCB21C37/08B21D1/02B21D13/04
Inventor 李华英刘光明马立东姬亚锋
Owner TAIYUAN UNIVERSITY OF SCIENCE AND TECHNOLOGY