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Conical pipe continuous cold-pressing forming roller die

A technology of cold-press forming rollers and tapered pipes, which is applied in the direction of metal extrusion dies, metal extrusion mandrels, etc., can solve the problems of high maintenance and replacement costs, short service life, and low quality of tapered pipes, and achieve maintenance And the effect of less maintenance, wide application range and uniform wall thickness

Pending Publication Date: 2019-10-08
杭州淳通新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This method of cooperating the extrusion molding of the die and the punch has high requirements on the die, and the quality of the final tapered pipe produced is low. For the die, it is easy to be deformed by extrusion during the production process. Although the tapered tube produced when the variable is small has no visible defects, it will still affect the accuracy of use. With the increase of deformation, the die may even break; for the punch, because it is long For the strip structure, the extrusion force of the material and the die during use will make it gradually lose its original straightness. As the deformation increases, the forming accuracy of the tapered tube will gradually decrease.
[0004] For example, the biggest defect of the extrusion molding method in the above patent is that it is difficult to ensure uniform and stable wall thickness of the tapered pipe, and when producing large or small tapered pipes, the manufacturing of the mold is difficult and the service life Short, once there is a problem with the mold, it needs to be replaced as a whole, and the cost of subsequent maintenance and replacement is relatively high. At the same time, extrusion also requires a huge driving force, which consumes a lot of manpower and material costs.
[0005] Therefore, the existing tapered pipe forming molds and forming methods can only process tapered pipes with a specific size range, the scope of application is narrow, the mold is easily damaged, the follow-up maintenance and replacement costs are high, and the tapered pipe wall thickness produced The problem of inhomogeneity requires a new molding die for the production of tapered pipes

Method used

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  • Conical pipe continuous cold-pressing forming roller die
  • Conical pipe continuous cold-pressing forming roller die
  • Conical pipe continuous cold-pressing forming roller die

Examples

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Embodiment

[0024] Embodiment: The tapered tube continuous cold-press forming roll mold in this embodiment includes a pair of roll mold bodies 1 with the same structure and arranged tangentially on the outer circle. After the two roll mold bodies 1 cooperate, a full circle mold is formed at the tangent point The effective cold-pressing area of ​​the mouth, and with the reverse synchronous rotation of a pair of roller die bodies, the diameter of the formed round die mouth gradually increases or decreases.

[0025] In the actual application process, many pairs of roller mold bodies 1 according to the present invention are generally used to carry out continuous cold-press forming of multi-stage alternating seamless tapered pipes. In theory, tapered pipes of infinite length can be formed. Each pair of roller mold bodies needs to be designed in size and have different sizes, such as Figure 4 As shown, the whole follows: the diameter of the round die mouth gradually decreases along the forming...

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PUM

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Abstract

The invention discloses a conical pipe continuous cold-pressing forming roller die. The roller die comprises a pair of roller die bodies which are the same in structure, wherein the excircles of the roller die bodies are arranged in a tangent mode, an effective cold pressing region of a whole circular die opening is formed at the tangent point after the two roller die bodies are matched, and the diameter of the formed whole circular die opening is gradually increased or decreased along with the reverse synchronous rotation of the pair of roller die bodies. The roller die has the advantages ofbeing capable of being used for forming conical pipes with various sizes theoretically, wide in application range, long in service life of the roller die, and low in cost of the subsequent service andmaintenance, moreover, the produced conical pipe is seamless, continuous and uniform in wall thickness.

Description

technical field [0001] The invention relates to a forming die for a seamless tapered pipe, in particular to a continuous cold-press forming roll die for a tapered pipe. Background technique [0002] The tapered pipe is a tapered pipe made of a circular pipe as a prototype and processed by special equipment and technology. The main raw material is carbon steel, and various materials such as stainless steel and alloy steel can also be used to obtain various tapered pipes with different properties. At present, tapered pipes are used in ship piping systems, medical equipment and even aerospace fields. The forming of conical tubes usually adopts hot push forming and cold press forming. Since the hot push forming process will cause irreversible changes in the internal molecular structure of the processed materials, the processed conical tubes will lose the properties of the material itself. Therefore, for materials Conical tubes with high performance requirements are generally fo...

Claims

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Application Information

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IPC IPC(8): B21C25/08B21C23/08
CPCB21C25/08B21C23/085
Inventor 周爱民
Owner 杭州淳通新材料科技有限公司
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