A data simulation method based on opc intelligent chemical equipment

A chemical equipment and data simulation technology, applied in the direction of total factory control, total factory control, program control, etc., can solve the problems of long manufacturing and debugging cycle, restricting production progress, affecting product quality, etc., to speed up production progress, enhance Product stability, the effect of improving product quality

Active Publication Date: 2021-11-26
CHANGCHUN BEIFANG INSTR EQUIP +1
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Problems solved by technology

The software system generally needs to be produced and debugged on the basis of a good hardware environment, so it is easy to rely too much on the hardware environment, resulting in a long manufacturing and debugging cycle, time-consuming and labor-intensive reproduction of abnormal scenes, and failure to use data in a timely manner to analyze and deal with problems. An effective solution cannot be given quickly, affecting product quality and restricting production progress

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  • A data simulation method based on opc intelligent chemical equipment

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Embodiment Construction

[0019] The present invention will be described in further detail below through specific embodiments and in conjunction with the accompanying drawings.

[0020] see figure 1 As shown, taking typical chemical equipment: filling machine and labeling machine as an example, by simulating the hardware equipment and its working process, the application of a data simulation method based on OPC intelligent chemical equipment of the present invention is described, including the MES system-based A software system, the software system includes an interface module, a work order management module, an intelligent scheduling module, an intelligent analysis module, a data storage module, a data sending and receiving module, a user management module, a configuration module, and a log module.

[0021] The simulated hardware equipment includes: barrel warehouse, filling machine, labeling machine, palletizer, and RGV / AGV equipment; the filling machine includes data transceiver module, filling para...

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Abstract

A data simulation method based on OPC intelligent chemical equipment, related to the technical field of industrial production process control and manufacturing execution management, using software system and simulation hardware equipment to simulate the whole equipment software: based on MES system, deploy software system and simulate hardware equipment ;Set the relevant initial parameters of the system; set the work order data in the real software system; the real software system sends the work order data to the simulated hardware device through the OPC server, and records the relevant operation data; start the simulated hardware device to simulate the entire equipment environment; The hardware device receives the work order data issued by the software system, and analyzes the work order; the simulated hardware device is produced according to the work order, and the relevant data of the equipment operation is simulated, and the relevant data of the equipment is sent to the real software system; the software system Real-time analysis and simulation of the operating status of chemical equipment. The invention uses software to simulate each hardware component, does not depend on the hardware environment, and can run and debug the software system independently.

Description

technical field [0001] The invention relates to the technical field of industrial production process control and manufacturing execution management, in particular to a data simulation method for intelligent chemical equipment based on OPC (industrial standard OLE for process control). Background technique [0002] For chemical equipment manufacturers, during the equipment production process, each component of the equipment needs to be installed and debugged, and each sub-module between the equipment software and hardware needs to exchange data to verify whether the whole equipment is qualified or not. During the whole process, there may be many kinds of abnormal problems. At this time, reproducing the problem scene will greatly hinder the formulation of solutions. Even a simple abnormal problem may delay the entire cycle of equipment production. In this process, there are multiple departments cross-working at the same time, which will also cause the hardware environment to b...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G05B19/418
CPCG05B19/4185G05B2219/31088Y02P90/02
Inventor 勾阳康振国
Owner CHANGCHUN BEIFANG INSTR EQUIP
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