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Method for measuring beam space form of high-energy beam welder

A technology of spatial form and measurement method, which is applied in the direction of measuring device, radiation measurement, electron beam welding equipment, etc., can solve the problem that the energy distribution form of laser beam and electron beam cannot be described quantitatively, so as to avoid occlusion of burns and solve the problem of quality puzzle effect

Active Publication Date: 2019-12-27
SHANGHAI INST OF SPACE PROPULSION
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Problems solved by technology

In the absence of relevant data reserves in the process, the existing technology cannot quantitatively describe the energy distribution of laser beams and electron beams above the weld, resulting in the inability to make technical requirements for product designers in advance, so a special project is urgently needed Process technology measurement method, in order to draw the beam shape of several high-energy beam welding machines in the institute, so as to provide accurate theoretical support for the optimization of product structure

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  • Method for measuring beam space form of high-energy beam welder
  • Method for measuring beam space form of high-energy beam welder
  • Method for measuring beam space form of high-energy beam welder

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Embodiment approach

[0051] The welding machine is a HL2006D solid-state laser welding machine, the aluminum grade is 2A12, and the steel grade is 1Cr18Ni9Ti.

[0052] This implementation mode is realized according to the following steps:

[0053] S1. Design and manufacture a piece of aluminum alloy plate with a size of 100*60*4mm, and sequentially degrease (organic matter), alkali wash (NaOH solution / 3min), wash (running water), and dry (80°C / 1h) and anodizing operations. Design and manufacture a stainless steel plate with a size of 150*150*4mm, and 12 pieces of stainless steel discs with a size of Φ20*2.5mm, and degrease (organic matter), wash (running water) and dry (80°C / 1h) in sequence. operate.

[0054] S2. Place the aluminum plate on the platform to be welded in the welding machine, the height of the upper surface of the workpiece is the same as the center of the chuck, and use a special measuring tool to ensure the levelness of the upper surface.

[0055] S3. Move the position of the pr...

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Abstract

The invention provides a method for measuring a beam space form of a high-energy beam welder, and the method includes the following steps of a focus correction step: correcting a focus of the high-energy beam welder; a test welding adjustment step: performing test welding by using the high-energy beam welder to obtain a cross weld, and adjusting the position of the crosshairs on the monitor screenaccording to the cross weld; a welding simulation step: welding the wafers by using the high-energy beam welder, and recording form and position data of each wafer when burns occur; and a data processing step: obtaining a beam space form diagram of the high-energy beam welder according to the form and position data. The method provided by the invention comprehensively applies technologies such asmoving and lifting pulse-type correction focus, cross-continuous correction fork line and approaching tangential observation beam diameter, and measures beam forms of various types of high-energy beam welders through extremely low-cost experimental methods without the use of expensive special instruments, thereby providing a quantitative basis for the structural design of the model product.

Description

technical field [0001] The invention relates to the field of high-energy beam welding, in particular to a method for measuring the beam space shape of a high-energy beam welding machine. Background technique [0002] With the rapid development of high-thrust technology, there are more and more high-energy beam welding (laser welding, electron beam welding) joints in the current space propulsion system. The weld geometry of these joints is generally relatively simple, but there are often some higher bosses near the weld, such as figure 1 As shown, since the laser beam and the electron beam are in an inverted conical converging state in space, for some welding structures where the boss is too close to the weld seam, there is a high probability that the edge of the boss will be burned. In the absence of relevant data reserves in the process, the existing technology cannot quantitatively describe the energy distribution of laser beams and electron beams above the weld, resultin...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01T1/29B23K26/21B23K15/00
CPCB23K15/00B23K26/21G01T1/2921
Inventor 宋凡周俊潘攀苗思薇刘翔徐晓丹
Owner SHANGHAI INST OF SPACE PROPULSION