Oyster mushroom fermentation material feeding and inoculating integrated synchronous equipment and operation method

Abstract

The invention relates to oyster mushroom fermentation material feeding and inoculating integrated synchronous equipment. The oyster mushroom fermentation material loading and inoculating integrated synchronous equipment comprises a control cabinet,a machine frame, a rotary disk device, a feeding device, an opening sealing device, an inoculating device and an out-of-bag device, wherein the rotary disk device, the feeding device, the opening sealing device, the inoculating device and the out-of-bag device are mounted on the machine frame; the rotary disk device comprises a rotary disk motor anda hollow rotary disk; the rotary disk motor is mounted on the machine frame, a driving pinion gear is connected to an output shaft of the rotary disk motor through a coupling, a driven bull gear is fixedly mounted on the inner circular ring of the hollow rotary disk, and the driving pinion gear is meshed with the driven bull gear; and four service positions are distributed on the excircle of the hollow rotary dish along the circumferential direction; a cylinder holding device is mounted at each service position, and the four service positions on the hollow rotary disk are in one-to-one correspondence to the feeding device, the opening sealing device, the inoculating device and the out-of-bag device.

Description

technical field [0001] The invention relates to an integrated synchronous equipment and operation method for loading and inoculation of Pleurotus ostreatus fermented material, and more specifically relates to the integrated synchronous operation of four stations including vertical automatic loading, nest opening, inoculation and bagging of Pleurotus ostreatus fermented material The equipment and operation method belong to the field of edible fungus production machinery. Background technique [0002] At present, during industrialized edible fungus production, it is necessary to pack the culture material into bags (bottles) and then perform steam sterilization to kill the bacteria and miscellaneous bacteria in the culture material, and then inoculate after cooling. This kind of operation process is suitable for the large-scale production requirements of industrial edible fungus production enterprises, so as to ensure zero pollution of culture materials during the production pr...

AI Technical Summary

Problems solved by technology

The existing commonly used edible mushroom automatic loading and nest opening integrated equipment, although it can realize automatic feeding, nest opening and other processes, but each process is sequentially operated, the work efficiency is low, and labor costs are high. Existing problems such as the risk of inoculation contamination

[0004] At present, there are few synchronous operation equipment for different processes. The inventor retrieved and found that CN1973604 B discloses a stamping type automatic bagging, loading and binding machine for edible fungus mixture. This technical solution belongs to the multi-station synchronous automatic working mechanism However, in the process of implementing the technical solution of the invention in the embodiment of the present application, the inventors of the present application found that the above-mentioned technology has at least the following technical problems: (1) The use of adhesive tape to carry out the operation of taking and opening the bag of bacteria bag, which takes a long time After working for a long time, it is easy to form that the viscosity of the tape is not enough, resulting in leaking bags or not opening the bag in place, resulting in the failure of follow-up work and seriously affecting the production efficiency of the equipment; (2) The station between bagging and charging, through the implementation of For example, it was found that there was no substantive operation process (if it can be seen, it is only the bag clamping process), resulting in a decrease in productivity; (3) In the automatic loading process, it is still necessary to manually control the Harfur sleeve, and the mixture is in The length and compactness of the material in the mushroom bag cannot be adjusted and controlled by the device or system, and are still operated mechanically; (4) In the technical solution, a stepping motor is used to control the rotation of the rotary disc of the station, which is accurate The accuracy is not high, which is easy to cause problems such as material leakage and offset; (5) Through the embodiment, it is found that in this technical solution, the bacteria bag is only tied after automatic loading, and the tied bacteria bag still needs manual labor. Take it out, resulting in a large number of workers in the work process, not to mention automatic operation

[0005] In addition, the compactness of the filling and the amount of bacteria inoculum in commonly used equipment are still fuzzy judgments based on experience and have not been realized based on precise control.

With the expansion of production scale and the requirement of high quality products, there will be problems such as uneven inoculation amount of bacteria after loading and inconsistent inoculation depth.

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