Full-automatic intelligent nailing system and using method

Abstract

The invention discloses a full-automatic intelligent nailing system and a using method. The system comprises a base frame, a machine head assembly, an alarm device, an upper computer, an X-axis module, a Z-axis module, a jig, a Y-axis module and a screw machine for screw feeding, wherein the X-axis module and the Z-axis module are respectively used for driving the machine head assembly to move inthe X-axis direction and the Z-axis direction, and the Y-axis module is used for driving the jig to move along the Y-axis; the X-axis module, the Y-axis module, the Z-axis module, the machine head assembly, the screw machine and the alarm device are in communication connection with the upper computer; and the machine head assembly comprises a displacement sensor, a mounting back plate, a first camera, a screwdriver head, a second camera, a limiting block, a torque motor, an electric control guide rail sliding block assembly which extends in the up-down direction and a blowing nozzle. Accordingto the nailing system, the locking accuracy of an automatic nailing device is improved, the convenience of the nailing process is improved, the effective detection of the locking result is improved,and the alarm prompt is given.

Description

technical field [0001] The invention relates to the technical field of nailing machines, in particular to a fully automatic intelligent nailing system and a use method. Background technique [0002] In the era of the rise of intelligent manufacturing, fast, efficient, accurate, and low-cost product production is the goal pursued by various enterprises. Automatic nailing equipment can operate at a work efficiency several times that of manual work, which greatly improves production capacity. The current automatic nailing equipment mainly uses camera recognition to identify the nailing position, screens the screws through the vibrating plate to the screw machine, picks up the screws to the nailing position by suction or clamping, and performs automatic nailing. The interference to the camera recognition must be as little as possible to meet the accuracy of nailing. The operator identifies the nailing position through the software and confirms the position. [0003] Existing na...

AI Technical Summary

Problems solved by technology

[0004] 1) inaccurate

The main reason for the inaccuracy is that there is an angle between the screw and the product that needs to be nailed, and it cannot be accurately detected;

[0005] 2) The existing automatic method uses camera manual teaching and naked eye observation to confirm the nailing position, but usually the screw holes are relatively small and the alignment is difficult, resulting in inaccurate nailing positions;

[0006] 3) It is impossible to make an effective judgment on the fact that the screw has been broken during the nailing process. Although the sliding tooth can be detected to a certain extent, the floating lock cannot be detected

Images