Steel crane beam intelligent diagnosis method based on real-time monitoring

A diagnostic method and real-time monitoring technology, applied in the direction of measurement, measuring device, elastic test, etc. by measuring the frequency change of the stressed vibrating element, can solve the problems of busy production, complex environment, investigation and detection of steel crane beams and other issues to achieve the effect of reducing equipment wiring, saving time and cost

Active Publication Date: 2020-09-29
CENT RES INST OF BUILDING & CONSTR CO LTD MCC GRP
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AI Technical Summary

Problems solved by technology

Due to the busy production and complex environment in industrial plants, there are many inconveniences in the investigation and testing of steel crane girders; and the on-site measurement work is usually only carried out once, and the status of steel crane girders cannot be obtained in real time. An intelligent diagnostic method is urgently needed to solve the above problems

Method used

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  • Steel crane beam intelligent diagnosis method based on real-time monitoring
  • Steel crane beam intelligent diagnosis method based on real-time monitoring
  • Steel crane beam intelligent diagnosis method based on real-time monitoring

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Embodiment Construction

[0030] The specific embodiments of the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0031] figure 1 It is a flow chart of the real-time monitoring-based intelligent diagnosis method for steel crane girder provided by the embodiment of the present invention, figure 2 It is a flowchart of a real-time monitoring-based intelligent diagnosis method for steel crane girders provided by an embodiment of the present invention. Such as figure 1 As shown, the method includes the following steps:

[0032] (1) Initial detection. The inspectors obtain the inspection parameters of the steel crane girder on site, and grade them according to each inspection parameter. The inspection parameters include parameters ①~④:

[0033] ① Fatigue cracks, check the number of fatigue cracks on a single steel crane girder, and observe the changes in the number of fatigue cracks during the plant inspection, and give the safety rating result...

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Abstract

The invention relates to a steel crane beam intelligent diagnosis method based on real-time monitoring, and the method comprises the following steps: (1) initial detection: obtaining and grading detection parameters which comprise (1) fatigue crack, (2) track eccentric distance, (3) appearance quality safety, and (4) appearance quality usability; (2) real-time wireless monitoring: acquiring monitoring parameters and rating, wherein the monitoring parameters comprise a strain value (5) and a deflection value (6); and (3) intelligent diagnosis: performing safety rating according to rating results of the parameters 1, 2, 3 and 5, performing usability rating according to rating results of the parameters 4 and 6, and performing real-time rating on the reliability of the steel crane beam on thebasis. On the basis of a real-time wireless monitoring means, the safety, usability and reliability of the steel crane beam can be rated in real time, the condition of the steel crane beam can be mastered at any time, time and cost are saved, and a basis is provided for subsequent analysis of component damage reasons and degradation trends after initial detection of equipment is completed and under the condition of long-term unsupervised operation.

Description

technical field [0001] The invention relates to structural intelligent diagnosis technology, in particular to an intelligent diagnosis method for steel crane beams based on real-time monitoring, belonging to the field of structural intelligent diagnosis of buildings. Background technique [0002] The steel crane beam is a very important structural component of the industrial plant. Whether the steel crane beam can work normally directly affects the production operation, especially the steel crane beam of the heavy-duty and extra-heavy working cranes in the steel-making plant. Usually, the tonnage Large and run frequently. In recent years, with the vigorous development of the steelmaking industry, steelmaking plants have continued to increase production and expand capacity, which has further aggravated the workload of steel crane beams, and damage and cracking of steel crane beams have occurred from time to time. [0003] At present, the diagnosis technology for steel crane ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01M13/00G01M5/00G01L1/10G01B21/24G01N21/88
CPCG01M13/00G01M5/005G01N21/88G01L1/10G01B21/24
Inventor 张俊傥邱金凯赵立勇韩腾飞李晓东席向东陈浩易桂香
Owner CENT RES INST OF BUILDING & CONSTR CO LTD MCC GRP
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