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A 3D printing process method for high-strength aluminum-magnesium alloy

An aluminum-magnesium alloy and 3D printing technology, which is applied in the field of 3D printing, can solve the problems of low rare earth element content, high price, and unfavorable large-scale promotion and application, and achieve the effects of hindering grain growth, improving performance, and improving SLM performance

Active Publication Date: 2021-12-31
TONGJI UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the content of rare earth elements is low and the price is expensive, which is not conducive to large-scale promotion and application

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] The aluminum-magnesium alloy powder was obtained by gas atomization, and its chemical composition: Mg content was 5.72%wt, Zr content was 1.48%wt, Si content was 1.24%wt, Mn content was 0.62%wt, Zn content was 0.43%wt, and the rest for Al. The average particle size of the powder is 25.95 μm, more than 90% of the powder particles are spherical or quasi-spherical, and the powder fluidity is good. First dry the powder in a vacuum oven at 70°C for 12 hours, then put the powder into the chamber of a Hanbang HBD-SLM100 printer (the diameter of the laser beam spot used is about 50 μm), and pass high-purity argon gas to make the chamber The oxygen content in the chamber is less than 0.1%, and then laser scanning is performed twice to preheat the substrate, and then the powder is printed according to the 3D model of the part. The printing parameters were set as laser power 200W, scanning rate 750mm / s, printing layer thickness 30μm, scanning spacing 130μm, scanning strategy as c...

Embodiment 2

[0048] This embodiment provides a 3D printing process for high-strength aluminum-magnesium alloys, comprising the following steps:

[0049] High-strength aluminum-magnesium alloy raw materials (chemical composition: Mg content is 4.00%wt, Zr content is 1.50%wt, Si content is 1.00%wt, Mn content is 1.00%wt, Zn content is 1.00%wt, and the rest is Al) through Heat and melt to make it evenly mixed;

[0050] The high-strength aluminum-magnesium alloy in the molten state is made of high-quality aluminum-magnesium alloy powder by gas atomization technology, and after 15 hours of vacuum drying, the aluminum-magnesium alloy powder for 3D printing is obtained. The aluminum-magnesium alloy powder for 3D printing The particle size is between 10-60μm, more than 90% of the powder particles are spherical or quasi-spherical, the powder particle size is uniform, the fluidity is good, it will not be oxidized during the preparation process, and the powder quality is excellent;

[0051] Adjust t...

Embodiment 3

[0055] This embodiment provides a 3D printing process for high-strength aluminum-magnesium alloys, comprising the following steps:

[0056] High-strength aluminum-magnesium alloy raw materials (chemical composition: Mg content is 1.00%wt, Zr content is 3.00%wt, Si content is 0.05%wt, Mn content is 2.00%wt, Zn content is 0.01%wt, and the rest is Al) through Heat and melt to make it evenly mixed;

[0057] The high-strength aluminum-magnesium alloy in the molten state is made of high-quality aluminum-magnesium alloy powder by gas atomization technology, and after 5 hours of vacuum drying, the aluminum-magnesium alloy powder for 3D printing is obtained. The aluminum-magnesium alloy powder for 3D printing The particle size is between 10-60μm, more than 90% of the powder particles are spherical or quasi-spherical, the powder particle size is uniform, the fluidity is good, it will not be oxidized during the preparation process, and the powder quality is excellent;

[0058] Adjust th...

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Abstract

The invention relates to a 3D printing process for a high-strength aluminum-magnesium alloy, and belongs to the technical field of 3D printing. First, the high-strength aluminum-magnesium alloy raw materials are heated and melted to make them evenly mixed; then the high-strength aluminum-magnesium alloy in the molten state is made of high-quality aluminum-magnesium alloy powder by gas atomization technology, and after drying, the aluminum alloy powder for 3D printing is obtained. Magnesium alloy powder; adjust the printing parameters, and carry out 3D printing according to the three-dimensional model data of the part in the printing equipment fed with inert gas, and obtain 3D printing products with high-strength aluminum-magnesium alloy as raw materials. Compared with the existing technology, the relative density of the product printed by this process can reach more than 99%, the Vickers hardness can reach more than 110HV, the tensile strength can reach more than 430MPa, and the elongation can reach 21%. After heat treatment, the Vickers hardness of the sample can reach above 150HV, the tensile strength can be further increased to above 520MPa, and the elongation can be maintained at 17% or above.

Description

technical field [0001] The invention belongs to the technical field of 3D printing, and in particular relates to a 3D printing process method of a high-strength aluminum-magnesium alloy. Background technique [0002] 3D printing is a preparation technology that uses three-dimensional model data to obtain products with complex shapes through layer-by-layer accumulation. Compared with the preparation methods of traditional plastics, ceramics, metals and alloys, and composite materials, 3D printing technology has a series of advantages such as the ability to prepare high-precision and complex-shaped products, save raw materials, and save costs, and has a good application prospect. Currently commonly used 3D printing methods include direct three-dimensional printing technology (3DP), selective laser melting technology (SLM), stereolithography technology (SLA), fused deposition technology (FDM), etc., among which selective laser melting technology (SLM) It is widely used in 3D p...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22F10/28B22F10/64B22F10/36B22F9/08B22F1/00C22C21/08C22C21/00B33Y10/00B33Y40/20B33Y50/02B33Y70/00
CPCB22F3/24B22F9/082C22C21/08C22C21/00B33Y10/00B33Y50/02B33Y70/00B22F2003/248B22F1/065Y02P10/25
Inventor 尹春月严彪严鹏飞
Owner TONGJI UNIV
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