A multi-purpose ingot distribution device for aluminum ingot production

A distribution device and ingot casting technology, applied in casting equipment, manufacturing tools, equipment for supplying molten metal, etc., can solve problems such as increased production costs, waste of labor, and higher requirements for workers' operating proficiency, saving manpower and material resources, The effect of saving production cost and reducing ingot cost

Active Publication Date: 2021-12-03
隆达铝业(烟台)有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] At present, the casting of aluminum alloy ingots is generally operated by ladles. The mold is cast by manipulating the inclination of the ladle. The control is completely manual, which requires high proficiency of workers, and a lot of labor is wasted on casting.
Especially for industries that require a high degree of precision in the quality of aluminum ingots, the existing manual operations cannot meet the production needs, and can only be achieved by reducing the casting speed and more precise operations, which further increases the production cost
Moreover, many enterprises that demand aluminum ingots have high requirements on the performance and matching processing of aluminum ingots. For the processing of aluminum ingots with different supporting parts in the same batch, it is necessary to ensure that they can be distinguished and ensure a high degree of consistency in formula and performance. Processing is undoubtedly difficult to meet subsequent processing requirements

Method used

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  • A multi-purpose ingot distribution device for aluminum ingot production
  • A multi-purpose ingot distribution device for aluminum ingot production
  • A multi-purpose ingot distribution device for aluminum ingot production

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0053] Start the mold part 3 to make it move horizontally or obliquely under the action of external power, and use the space between the parallel molds 303 to block the drive gear 2021, so that it drives the drive plate 202 to rotate, and the rotating shaft 201 rotates on the rotary bearing 104 at the same time. Drive the liquid distribution plate 203 to rotate, and the aluminum liquid in the liquid separation plate enters through the liquid storage chamber 204, and one end of the liquid storage chamber is open, and the aluminum liquid can be continuously filled into it.

[0054] When the liquid dispenser 205 moves to the top, the distance that the lower liquid dispensing rod 2054 is inserted into the upper liquid dispensing rod 2052 is the largest. The height of the liquid level of the aluminum liquid is such that when the liquid dispenser 205 moves downward to the point where the liquid dispenser tip 2057 is in full contact with the liquid dispenser head 2058 under the action...

Embodiment 2

[0058] The other operation methods remain unchanged, by replacing the dispensing tip 2057 of different shapes, or replacing the dispensing bottom support 20583 of different thickness, so that the enclosed space surrounded by the dispensing tip 2057 and the dispensing head 2058 is different, and the corresponding different models are replaced. The mold 303 realizes simultaneous casting of aluminum alloy ingots of different shapes and or different weights in the same batch during the ingot casting operation, which ensures the distinction of subsequent processing and the requirements of different weights, and is more able to meet the requirements for the composition of different parts of the same equipment Complete consistency.

Embodiment 3

[0060] By replacing multiple different liquid-dispensing tips 2057 and / or liquid-dispensing heads 2058 and matching different molds 303 at the same time, a batch of aluminum alloy ingots with different weights and shapes can be cast at the same time, and the liquid-dispensing plate can be rotated for one rotation at most. The number of different aluminum alloy ingots that can be cast in the circle.

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PUM

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Abstract

The invention discloses a multi-purpose ingot distribution device for aluminum ingot production, which includes a support part, a liquid separation part, and a mold part. The support part includes a first horizontal support and a second horizontal support arranged side by side at the bottom. A vertical support is installed between the second horizontal support and the upper part of the vertical support is provided with a rotating bearing; the liquid distribution part includes a rotating shaft connected with the rotating bearing; a drive plate and a liquid separating plate are installed at both ends of the rotating shaft, A liquid storage chamber is installed on the outside of the liquid pan; a liquid distributor is arranged radially inside the liquid pan, and a liquid dispensing port is provided at the connection between the outer side of the liquid distributor and the liquid dispensing pan; the mold part is arranged at the lower part of the liquid dispensing part , the mold part includes a conveyor belt, on which molds are provided through mold connectors; drive gears that are equidistantly matched to the molds are arranged on the outer side of the drive plate at intervals. The ingot distributing device saves electricity, reduces production costs, and improves the accuracy and efficiency of aluminum ingot quality control.

Description

technical field [0001] The invention belongs to the field of aluminum ingot processing equipment, and in particular relates to a multi-purpose ingot distribution device for aluminum ingot production. Background technique [0002] Casting aluminum alloy is to fill the casting mold with molten metal to obtain the aluminum alloy of parts of various shapes. It has the advantages of low density, high specific strength, good corrosion resistance and casting process, and is less restricted by the structural design of parts. Divided into Al-Si and Al-Si-Mg-Cu-based medium-strength alloys; Al-Cu-based high-strength alloys; Al-Mg-based corrosion-resistant alloys; Al-Re-based heat-strength alloys. Most of them require heat treatment to achieve the purpose of strengthening the alloy, eliminating the internal stress of the casting, stabilizing the structure and the size of the part. It is used to manufacture beams, gas turbine blades, pump bodies, pylons, hubs, air intake lips and engi...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22D39/04B22D7/12
CPCB22D7/12B22D39/04
Inventor 高海涛李浩孙玉刚
Owner 隆达铝业(烟台)有限公司
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