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A Fault Time Prediction Method for Reactor Shaft Seal Pump Vibration Monitoring

A failure time and vibration monitoring technology, which is applied in nuclear reactor monitoring, reactor, pump control, etc., can solve problems such as unpredictable measurement problems, improve safety and economy, and reduce shutdown losses

Active Publication Date: 2022-04-29
NUCLEAR POWER INSTITUTE OF CHINA
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] The purpose of the present invention is to provide a method for predicting the failure time of the vibration monitoring of the reactor shaft seal pump, which adds external factors to the monitoring parameters and the associated factors of the sensor to form a weight, thereby correcting the input monitoring parameters and setting a reasonable value at the same time Fusion processing, and then predictive processing after screening the fused data, and finally obtain an effective prediction of the failure time, to achieve the purpose of predicting the failure in advance, and solve the problem that the existing technology cannot effectively predict the working conditions of the nuclear reactor shaft seal pump According to the life and failure prediction time, the corresponding maintenance time and plan can be formulated in advance to reduce the loss caused by emergency shutdown and improve the reliability of shaft seal pump operation It is easy to maintain the long-term stable and safe operation of nuclear reactors

Method used

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  • A Fault Time Prediction Method for Reactor Shaft Seal Pump Vibration Monitoring
  • A Fault Time Prediction Method for Reactor Shaft Seal Pump Vibration Monitoring
  • A Fault Time Prediction Method for Reactor Shaft Seal Pump Vibration Monitoring

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Embodiment 1

[0104] like figure 1 , figure 2 Shown:

[0105] A failure time prediction method for reactor shaft seal pump vibration monitoring,

[0106] A method for predicting failure time of reactor shaft seal pump vibration monitoring, comprising the following steps:

[0107] Step 1: Get the initial time T Init to the current time T now Under conditions, the monitoring data of the shaft seal pump of the reactor, the monitoring data include: vibration acceleration a(t), vibration velocity v(t), vibration displacement s(t), T now ≥t≥T Init ;

[0108] Step 2: Determine the first-level acceleration weight coefficient Q according to the sensor accuracy type of the vibration acceleration sensor, vibration speed sensor, and vibration displacement sensor, on-site working conditions, and environmental correction factors a , the first-level speed weight coefficient Q v , first-order displacement weight coefficient Q d ;;

[0109] Step 3: Put the vibration acceleration a(t), vibration v...

Embodiment 2

[0123] like figure 1 , figure 2 Shown:

[0124] A preferred further scheme is as follows: the method of determining the final predicted fault time at the predicted time includes: it can be directly adopted; it is also possible to perform multiple high-order nonlinear function fitting processes to obtain multiple predicted curves in order to improve the accuracy and obtain multiple intersection points, The time of final prediction of failure is determined after calculation of arithmetic accuracy improvement at multiple prediction times; among them, since there may be multiple effective curve segments within a measurement time range, it is also possible to improve the current time after the fusion of the time axis direction The general process is to obtain the final predicted fault time corresponding to multiple effective curve segments according to the above method for a single effective curve segment, and then fuse the above-mentioned final predicted fault time to obtain the...

Embodiment 3

[0175] On the basis of above-mentioned embodiment 1 and 2,

[0176] Specifically, the method of determining the effective curve segment is as follows: the specific process of step 5 is as follows:

[0177] Deriving the fitted curve to obtain minimum and maximum values, marking the fitted curve with minimum and maximum values ​​to obtain multiple curve segments;

[0178] From the multiple curve segments, the rising edge curve segment is screened out, and the rising edge curve segment is an effective curve segment for predicting the fault moment;

[0179] Among them, the rising edge curve segment is: taking the time as the abscissa, along the direction of the abscissa, the curve segment where the minimum value first appears and then the maximum value appears.

[0180] Specifically, the specific way of preprocessing the monitoring data is: the specific process of step 3 is:

[0181] Firstly, the vibration acceleration a(t) is directly obtained a'(t), the vibration velocity v(t)...

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Abstract

The invention discloses a failure time prediction method for vibration monitoring of a shaft seal pump of a reactor, which is characterized in that it comprises the following steps: Step 1: monitoring data of the shaft seal pump of a reactor: vibration acceleration a(t), vibration velocity v( t), vibration displacement s(t), T now ≥t≥T Init ;Step 2: Determine the first-level acceleration weight coefficient Q a , the first-level speed weight coefficient Q v , first-order displacement weight coefficient Q d ; Step 3: Fusion processing to obtain the fusion vibration A(t), Step 4: Carry out mathematical fitting processing to the vibration intensity V(t) to obtain a fitting curve; Step 5: Screen out from the fitting curve for prediction The effective curve segment at the time of failure; Step 6: Perform high-order nonlinear function fitting processing on the effective curve segment to obtain the corresponding predicted curve; Step 7: Calculate the intersection point of the predicted curve and the vibration intensity threshold line, and mark the corresponding time of the intersection point as Predict the moment of failure.

Description

technical field [0001] The invention relates to the field of nuclear reactor equipment monitoring, in particular to a fault time prediction method for monitoring the vibration of a shaft seal pump of a reactor. Background technique [0002] The main pump in the nuclear reactor is the power source for the forced circulation of the primary coolant, and its operating status is highly related to the performance and safety of the nuclear reactor. The main pump is divided into canned pumps and shaft-sealed pumps according to the type. Most of the reactor types represented by AP1000 use canned motor-type main pumps, and other reactor types represented by Hualong No. 1 generally use shaft-sealed pumps. form, so the research on the shaft seal pump is more meaningful and practical. [0003] At present, the research on the online vibration monitoring system of shaft-sealed pumps is still in its infancy. Generally, physical quantities such as vibration acceleration, vibration velocity,...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F04D15/00G01D21/02G21C17/00
CPCF04D15/0088G01D21/02G21C17/00Y02E30/30
Inventor 蒋兆翔何攀刘才学王瑶陈祖洋尹龙
Owner NUCLEAR POWER INSTITUTE OF CHINA