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Shaping method for internal high-pressure bent pipe

A technology of internal high pressure and pipe bending, which is applied in the field of internal high pressure pipe bending shaping, can solve the problems of pipe wear, non-circularity, and abnormal shape of pipes, etc., and achieve the effect of saving production steps

Pending Publication Date: 2022-02-11
南京航威智造科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The food-grade pipes on the market often use a bending machine to perform the pipe bending operation during the pipe bending process. After the pipe is bent, the pipe is often deformed, that is, the cross-sectional shape of the pipe bend is not circular, which affects the use. The existing method is Use the ball pushing technology to shape the pipe after bending. Push the ball with the same inner diameter as the pipe to squeeze the pipe from the inside to shape the pipe. Since the extrusion process often causes the internal wear of the pipe, the internal polishing of the pipe is also required. Not only The processing is cumbersome, and the pipe is damaged, so it is not practical

Method used

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  • Shaping method for internal high-pressure bent pipe
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  • Shaping method for internal high-pressure bent pipe

Examples

Experimental program
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Effect test

Embodiment 1

[0025] The invention provides a method for shaping an internal high-pressure elbow, which includes the following steps:

[0026] 1) Customize the mold according to the bending angle and outer diameter of the pipe to be processed, such as figure 1 As shown, the mold includes a fixed mold 1 and a movable mold 2, a fixed mold cavity 3 is arranged on the fixed mold 1 and near the side of the movable mold 2, and a movable mold is arranged on the movable mold 2 and near the side of the fixed mold 1 Cavity 4, the combination of the fixed mold cavity 3 and the movable mold cavity 4 forms a complete workpiece cavity; the side of the movable mold 2 and away from the fixed mold 1 is fixedly connected to the hydraulic rod mounting plate 5, and the hydraulic rod is installed The plate 5 is connected to the output end of the hydraulic rod, and the movable mold 2 moves along the direction vertical to the hydraulic rod mounting plate 5; the edge of the movable mold cavity 4 is provided with r...

Embodiment 2

[0033] Such as Figure 4 , place the pipe on the fixed mold cavity 3 on one side and fix it, insert the water injection pipe into the fixed side of the pipe, and then use the plug to block the other side of the pipe; pressurize the inside of the pipe; start the hydraulic lever to push The mold 2 gradually approaches the fixed mold 1. During the process of gradually approaching, the movable mold cavity 4 of the movable mold 2 squeezes the pipe material, so that the pipe material is bent along the workpiece cavity. After the pipe material is bent, it looks like image 3 , After the movable mold 2 and the fixed mold 1 are closed, increase the internal pressure of the pipe again, so that the inner wall of the pipe is completely attached to the workpiece cavity, and maintain the water pressure for 1-5min, and the shaping is completed; after the shaping is completed, remove the plugging and water injection pipe of the pipe, After the water inside the pipe is drained, the mold is ope...

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Abstract

The invention discloses a shaping method for an internal high-pressure bent pipe. The method comprises the following steps of: customizing a mold according to a bending angle and an outer diameter of a pipe to be processed, placing the pipe between a fixed mold and a movable mold, starting a hydraulic rod on one side of the movable mold, pushing the movable mold by the hydraulic rod, extruding the pipe by a movable mold cavity, bending the pipe along a workpiece cavity, and fixing the movable mold after bending; plugging one end of the pipe, and inserting the other end of the pipe into a water injection pipe; and injecting water into the pipe through the water injection pipe, so that water pressure in the pipe is increased, the pipe is expanded, and the inner wall of the pipe is completely attached to a workpiece cavity. The bent pipe is shaped by adopting the internal high pressure method, the inner wall of the pipe is not scratched, the pipe is not damaged, the inner wall of the pipe does not need to be polished, the production steps are saved, the pipe bending device is very practical, the long pipe can be bent, and compared with the prior art that only the pipe with the bending section length can be bent, the bent section is welded on the pipeline after being bent, so that the shaping method is more convenient and practical.

Description

technical field [0001] The invention belongs to the technical field of bent pipe shaping, and in particular relates to a method for shaping an inner high pressure bent pipe. Background technique [0002] The food-grade pipes on the market often use a bending machine to perform the pipe bending operation during the pipe bending process. After the pipe is bent, the pipe is often deformed, that is, the cross-sectional shape of the pipe bend is not circular, which affects the use. The existing method is Use the ball pushing technology to shape the pipe after bending. Push the ball with the same inner diameter as the pipe to squeeze the pipe from the inside to shape the pipe. Since the extrusion process often causes the internal wear of the pipe, the internal polishing of the pipe is also required. Not only The processing is cumbersome, and the pipe is damaged, so it is not practical. Contents of the invention [0003] The purpose of the present invention is to provide a metho...

Claims

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Application Information

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IPC IPC(8): B21D26/033B21D3/00
CPCB21D26/033B21D3/00
Inventor 周军生刘广友郭训忠丁仕雷胥志高
Owner 南京航威智造科技有限公司
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