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Automatic loading arm alignment system based on laser position sensor

A laser position, automatic alignment technology, applied in the distribution device, special distribution device, liquid distribution, transportation or transfer device and other directions, can solve the problem of low positioning efficiency, difficult to quickly calculate the desired angle of each joint and so on

Pending Publication Date: 2022-06-17
BEIJING UNIV OF POSTS & TELECOMM
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The disadvantage of this kind of positioning is that the positioning mainly depends on manual work, and workers can only use human eyes to obtain the desired position of the en

Method used

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  • Automatic loading arm alignment system based on laser position sensor
  • Automatic loading arm alignment system based on laser position sensor
  • Automatic loading arm alignment system based on laser position sensor

Examples

Experimental program
Comparison scheme
Effect test

Example Embodiment

[0120]下面结合附图对本发明作进一步描述:

[0121]参照图7鹤管自动对位操作流程示意图,并结合图1,2,3,本发明一种基于激光位置传感器的鹤管自动对位系统具体实施过程如下:

[0122](1)图1中可以清晰的看到,油罐车司机根据现场标识的鹤位,将罐车停在鹤位中任意位置,且保证罐车各部分完全在鹤位之内;

[0123](2)现场操作人员将无线激光接收器放置在罐口中心位置,并等待识别结束之后打开罐口;

[0124](3)三个主激光发射器按照序号分别进行工作,并在接收器上读取激光传输时间,并换算成各主激光器到接收器的距离,分别记为d1,d2和d3;

[0125](4)分别将d1,d2和d3作为球体半径,以三个主激光发射器的位置作为球心,在空间中建立三个球面方程,并将三个方程联立求解出三个球面相交的两个交点坐标;

[0126](5)启动副激光发射器,并在接收器上读取激光传输时间,并换算成副激光发射器到接收器的距离,记为d4;

[0127](6)计算副激光发射器到两个交点坐标的距离,并与d4进行减法计算,其结果绝对值小的则为实际的罐口坐标;

[0128](7)工作人员打开罐口,等待计算完成;

[0129](8)已知鹤管的运动学方程,并将罐口的坐标当作鹤管的期望位置,进行逆运动学方程求解,解得的结果即为鹤管各关节的期望转角;

[0130](9)将鹤管的期望转角带入系统的动力学方程,经过计算,得到系统完成该工作所需的各关节力矩;

[0131](10)将各关节所需的力矩传输给可编程控制器,并转换成脉冲传递给系统的执行器伺服电机;

[0132](11)伺服电机控制鹤管,伸入罐口,完成鹤管的自动对位程序。

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Abstract

The invention discloses an automatic crane pipe alignment system based on a laser position sensor, the system can be divided into two subsystems, namely a detection system and a control system, and the detection system is used for obtaining coordinates of a tank opening. In a detection system, firstly, a tank opening detection system based on three main laser transmitters, an auxiliary laser transmitter and a laser receiver is established. Then, the distance from the main laser transmitter to the receiver is used as the radius, three spherical surfaces are established in the space, and two intersection points of the three spherical surfaces are solved according to the three-ball positioning principle; and finally, a real tank opening coordinate is obtained through verification by using the auxiliary laser transmitter. In a control system, firstly, a kinematical equation of the crane pipe is established, and under the condition that coordinates of a tank opening are known, an inverse kinematical equation is calculated to obtain expected angles of all joints. Furthermore, a dynamic model of the crane pipe is established, and a controller based on a non-singular fast terminal sliding mode is designed. And finally, verifying the stability of the system by using a Lyapunov second method, and carrying out simulation verification by using Matlab.

Description

1. Technical field [0001] The invention relates to the field of automated production of petroleum machinery, in particular to a measurement and control system applied to the automatic loading and unloading of large crane tubes for automobiles, which includes a detection system for identifying the mouth of the tank by using a position sensor and ensuring that the crane tubes can be accurately Control system for docking tank mouth. 2. Background technology [0002] Crane hose for automobiles is a special equipment in the process of fluid loading and unloading in the petrochemical industry. It is mostly used in the transfer process of liquid media stored in oil depots and wharfs to transport vehicles. It uses a rotary joint to connect adjacent rigid pipes, and changes the posture of the crane pipe through the rotation of the joint to ensure that the end connecting rod of the crane pipe can smoothly extend into the oil tank mouth of the transport vehicle. At present, the cranes...

Claims

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Application Information

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IPC IPC(8): B67D7/42
CPCB67D7/425B67D2007/0473
Inventor 王柏梗李树荣刘哲涂思奇
Owner BEIJING UNIV OF POSTS & TELECOMM