Transducer array element forming device for controlling pre-tightening force and operation method

A molding device and transducer technology, applied in manufacturing tools, metal processing equipment, metal processing, etc., can solve the problems of fixed frequency of array elements that cannot be modified, long time required for glue curing, and decreased preload consistency. Achieve the effect of improving product consistency and qualification rate, convenient arrangement, and reducing loss

Pending Publication Date: 2022-06-28
上海船舶电子设备研究所
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] When the number of array elements is large, the applied preload force will decrease due to long-term fatigue operation due to the replacement operation; the time required for glue curing is longer, and the frequency of array elements cannot be modified after the glue is cured, resulting in product cost It is impossible to know the array element pre-tightening force, which lea

Method used

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  • Transducer array element forming device for controlling pre-tightening force and operation method
  • Transducer array element forming device for controlling pre-tightening force and operation method
  • Transducer array element forming device for controlling pre-tightening force and operation method

Examples

Experimental program
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Example Embodiment

[0052] Example 1

[0053] like figure 1 As shown, this embodiment includes: a main body support 1, a thrust gauge sensor 2, a thrust gauge controller 3, an array element mounting base 4, and a transducer longitudinal array element 5; the main body support 1 is installed with a thrust gauge sensor 2 and an array element Mounting base 4, thrust gauge sensor 2 is connected to thrust gauge controller 3, one end of thrust gauge sensor 2 is connected to array element mounting base 4, the other end is pushed along the axial direction by thrust rod 7, and the longitudinal array element 5 of the transducer is installed on the array element. On the installation base 4, the transducer longitudinal array element 5 is installed between the array element installation base 4 and the main body bracket 1. When the thrust rod 7 exerts a thrust on the thrust gauge sensor 2 and the array element installation base 4, the transducer is longitudinally driven. The array element 5 applies a pre-tight...

Example Embodiment

[0057] Example 2

[0058] Example 2 is a preferred example of Example 1.

[0059] like figure 1 As shown, this embodiment mainly includes three parts: a main body bracket 1 , a thrust gauge controller 3 , and an array element installation base 4 . When in use, a pre-tightening force is applied to the longitudinal array element 5 of the transducer through the thrust rod 7, and the frequency of the array element is controlled by monitoring the thrust displayed by the thrust gauge controller 3.

[0060] like figure 2 As shown, in this embodiment, the main body bracket 1 is about 350mm x 56mm x 90mm in length, width and height, and the material is stainless steel. The main body bracket 1 mainly includes: a guide base 6, a thrust rod 7, a thrust baffle 8, a sensor fixing plate 9, The first limiting plate 11 and the second limiting plate 12 . The thrust baffle 8 and the sensor fixing plate 9 are fixed by four M4 screws, and the thrust rod 7 has a thickness of M16×4, which passe...

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Abstract

The invention provides a transducer array element forming device for controlling pre-tightening force and an operation method. The transducer array element forming device comprises a main body bracket, a thrust meter sensor, a thrust meter controller, an array element mounting base and a transducer longitudinal array element, a thrust meter sensor and an array element mounting base are mounted on the main body bracket, and the thrust meter sensor is connected with a thrust meter controller; one end of the thrust meter sensor is connected with the array element mounting base, and the other end is axially pushed through a thrust rod; the transducer longitudinal array element is mounted on the array element mounting base; the transducer longitudinal array element is mounted between the array element mounting base and the main body bracket; when the thrust rod applies thrust to the thrust meter sensor and the array element mounting base, a pre-tightening force is applied to the transducer longitudinal array element; and the thrust meter sensor, the array element mounting base, the transducer longitudinal array element and the thrust rod are mounted on the same straight line. According to the invention, the pre-tightening force of the screw during the assembly of the longitudinal array element of the transducer can be monitored, the product consistency and the qualified rate are improved, and the product cost is saved.

Description

technical field [0001] The invention relates to hydroacoustic engineering technology, in particular, to a transducer array element forming device and an operation method for controlling pre-tightening force. Background technique [0002] In the field of underwater acoustics, the transducer array is the core component of the sonar, and its manufacturing process steps often need to be strictly controlled, while the transducer array generally requires a large number of array elements to complete. It has high reliability and is widely used in the array of various types of transducer arrays. The vertical assembly is generally completed by manual assembly. Due to the large number of them, and it is currently difficult to achieve automatic assembly, there are too many steps involved in human participation, resulting in the consistency of the array elements is often not guaranteed, resulting in a decrease in the product qualification rate. [0003] In the past, when making the tran...

Claims

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Application Information

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IPC IPC(8): B23P19/04
CPCB23P19/04
Inventor 张睿胡健辉王敏慧赵欢
Owner 上海船舶电子设备研究所
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