Bottle shipping system

Abstract

Disclosed are systems and methods for an improved bottle packaging system and shipping container, and more particularly to a container wherein a plurality of inserts are employed to stabilize the bottle(s) and to provide impact resistant cushioning during shipment of liquids and the like. For a 4-bottle (quad) pack embodiment the improved insert design includes a folding bottle separator or insert to receive and secure a bottle bottom, along with a top insert to receive and restrain a bottle shoulder and neck region (bottle top). The inserts, in combination with a two-layer cardboard box may be used to provide a re-usable and recyclable shipping container or package for chemicals and the like.

Description

The disclosed packaging system is directed to an improved bottle shipping container, and more particularly to a container wherein a plurality of inserts are employed to stabilize the bottle(s) and to provide impact resistant cushioning during shipment of liquids and the like. For a 4-bottle (quad) pack embodiment the improved insert design includes a folding bottle separator to receive and secure the bottle bottoms and sides, along with a top insert to receive and restrain a bottle cap and neck region (bottle top) of each bottle. The inserts, in combination with a two-layer cardboard box may be used for shipping bottled chemicals and the like.BACKGROUND AND SUMMARYGlass bottles and similar containers are used for shipment of liquid products that may, for one reason or another, not be storable or shippable in plastic containers (e.g., made from polystyrene, polypropylene or polyvinyl chloride). For example, chemical products that must retain a high level of purity are shipped in glas...

AI Technical Summary

Problems solved by technology

However, glass bottles are fragile and prone to shattering on impact with surfaces or one another.

This is necessary, not only to protect the product itself, but also because these products are frequently solvents or other chemicals that present an environmental hazard if leaked or spilled.

Disposing of packaging material is an additional burden on those who receive bottles and who are already burdened with disposing of not only chemical waste but also of the bottles and packaging materials themselves.

A drawback of using EPS is that solvents in or on the bottles can dissolve the EPS, thus reducing or eliminating its cushioning purpose.

Polystyrene foam also has environmental impacts itself, both because the gases that it releases as it decomposes and because of its exaggerated physical presence resulting from its rigid expanded cell structure that consumes a great deal of volume in landfills.

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