Microporous material

Abstract

Microporous materials that include thermoplastic organic polyolefin polymer (e.g., ultrahigh molecular weight polyolefin, such as polyethylene), particulate filler (e.g., precipitated silica), and a network of interconnecting pores, are described. The microporous materials of the present invention possess controlled volatile material transfer properties. The microporous materials can have a density of at least 0.8 g / cm3; and a volatile material transfer rate, from the volatile material contact surface to the vapor release surface of the microporous material, of from 0.04 to 0.6 mg / (hour*cm2). In addition, when volatile material is transferred from the volatile material contact surface to the vapor release surface, the vapor release surface is substantially free of volatile material in liquid form.

Description

CROSS-REFERENCE TO RELATED APPLICATIONS[0001]This application is a Continuation of U.S. patent application Ser. No. 12 / 761,020, filed Apr. 15, 2010, incorporated herein by reference.FIELD OF THE INVENTION[0002]The present invention relates to microporous materials that include, thermoplastic organic polymer, particulate filler, and a network of interconnecting pores. The microporous materials of the present invention possess controlled volatile material transfer properties.BACKGROUND OF THE INVENTION[0003]The delivery of volatile materials, such as fragrances (e.g., air fresheners) may be achieved by means of a delivery apparatus that includes a reservoir containing volatile material. The deliver apparatus typically includes a vapor permeable membrane that covers or encloses the reservoir. Volatile material within the reservoir passes through the vapor permeable membrane and is released into the atmosphere (e.g., air) on the atmosphere side of the membrane. Vapor permeable membranes...

AI Technical Summary

Benefits of technology

The material ensures a controlled volatile material transfer rate between 0.04 to 0.6 mg / (hour*cm2) with minimal liquid formation on the exterior surface, maintaining stability even when exposed to increased temperatures, thereby providing a consistent and clean release of fragrances.

Problems solved by technology

For example, if the rate at which volatile material passes through the vapor permeable membrane is too low, properties associated with the volatile material, such as fragrance, will typically be undesirably low or imperceptible.

If, for example, the rate at which volatile material passes through the vapor permeable membrane is too high, the reservoir of volatile material may be depleted too quickly, and properties associated with the volatile material, such as fragrance, may be undesirably high or in some instances overpowering.

Liquid volatile material that forms on the exterior side of the vapor permeable membrane may collect (e.g., puddle) within and leak from the delivery apparatus resulting in, for example, staining of articles, such as clothing or furniture, that come into contact therewith.

In addition, the formation of liquid volatile material on the exterior side of the vapor permeable membrane may result in uneven release of volatile material from the delivery device.

Upon exposure to an increase in ambient temperature, the rate at which volatile material passes through the vapor permeable membrane may increase to an undesirably high rate.

For example, a delivery apparatus that is used within the passenger compartment of an automobile may be exposed to increases in ambient temperature.

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