Tank for heat exchanger

Abstract

In tubular portion of a tank, slits are formed in each side face of chambers or across all side faces of the chambers. For partition plates that are to be inserted from the slits, groove portions in which the partition plates are fitted are formed by cutting portions to which the partition plates butt. The slits are formed in the chambers at positions relatively shifted from each other in a direction in which tubes are layered. This structure guarantees that, in the tank for a heat exchanger, bypass leakage of a heat exchange medium between sub-chambers is prevented from occurring when the partition plates are inserted in the tank from the slits provided on the tank side faces. Further, the tank can maintain required strength even if the slits are formed in it.

Description

[0001]This application is a U.S. National Phase Application under 35 USC 371 of International Application PCT / JP2003 / 014340 filed on Nov. 12, 2003.TECHNICAL FIELD[0002]The present invention relates to a tank used in, for instance, an evaporator of a freezing cycle in an on-vehicle air-conditioning system, and more specifically, it relates to the structure of a tank formed as a component separate from the heat exchanging tubes.BACKGROUND ART[0003]There are heat exchangers known in the related art achieved with a heat exchange medium flowing through at least four passes and having a tank provided as a component separate from tubes, in which any defective bonding of a partitioning portion can be detected with ease (see, for instance, Japanese Unexamined Patent Publication No. H10-19490).[0004]In addition, there is a structure known in the related art adopted in a heat exchanger achieved with a heat exchange medium flowing through at least four passes and having a tank provided as a com...

AI Technical Summary

Benefits of technology

[0009]Since the slit through which the partition plate is to be inserted is formed so as to run over all the surfaces constituting the side faces of the chamber, the partition plate achieves a relationship to the tank wall surfaces that allows any bypass leakage of the heat exchange medium occurring between the sub-chambers due to defective bonding to be detected in advance as a pneumatic leak through an inspection conducted by using He or the like. Since the partition plate is fitted at the groove portion of the partitioning wall, bypass leakage of the heat exchange medium over the area where the partitioning wall and the partition plate are connected with each other is prevented. This structure guarantees that any bypass leakage of the heat exchange medium between the sub-chambers can be prevented from occurring with a high degree of reliability.

[0011]Since the slit formed at the side faces of the chamber, through which the partition plate is to be inserted, open at the two side faces ranging along the air flow direction and facing opposite each other among the side faces of the chamber, the partition plate achieves a relationship to the tank wall surfaces that allows any bypass leakage of the heat exchange medium occurring between the sub-chambers due to defective bonding to be detected in advance as a pneumatic leakage through an inspection conducted by using He or the like. In addition, since the partition plate is fitted at the groove portions formed at the partitioning wall and the side face ranging perpendicular to the air flow direction, bypass leakage of the heat exchange medium is prevented from occurring over this area as well. As a result, a highly reliable overall prevention of bypass leakage of the heat exchange medium between the sub-chambers is assured. Furthermore, since the side face ranging perpendicular to the air flow direction is left as a solid wall, the partition plate can be mounted and positioned at the slits with ease to facilitate the process of fitting the partition plate at the tank.

[0016]In this structure, even if a plurality of slits are formed in the quantity corresponding to the number of chambers with each slit running over all the side faces of the corresponding chamber, the slits are not aligned to form a single straight-line along the direction of the air flow and thus, the tank achieves a relatively high level of strength.

Problems solved by technology

The heat exchanger disclosed in Japanese Unexamined Patent Publication No. 2001-74388 poses a problem in that since a single slit extending substantially over the full width of the tank along the air flow direction needs to be formed, the strength of the tank is greatly compromised.

In addition, since no slit is formed at the face of the tank at which tube insertion holes are formed, there arises another problem in that a bypass leakage of the heat exchange medium resulting from defective bonding of the partition plate and the tank occurring at this face cannot be detected as a pneumatic leak.

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