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Cold roll forming technique of large-sized curve type steel tube

A technology of cold-bending forming and processing technology, which is applied in the field of processing technology of curved components of building steel structures, can solve problems such as high cost, long cycle, and difficulty in overcoming, and achieve the effect of ensuring product quality

Inactive Publication Date: 2009-03-11
浙江东南网架股份有限公司
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Problems solved by technology

[0002] With the improvement of architectural design level and the development of processing equipment, curved steel pipes are used more and more in architectural steel structures. Since the axis of curved steel pipes is an arbitrary space curve and the curvature changes randomly, the diameter of most components is particularly large. , the wall thickness is particularly thick, which is a non-standard component. If it is formed by hot rolling process, special mold making is required, and the existing smelting equipment must be modified. In this way, not only the cost is high, but also the cycle is long. For some special diameter Curved steel pipes with large and complex curve shapes even have technical or equipment problems that are difficult to overcome

Method used

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Examples

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Effect test

Embodiment Construction

[0015] The specific implementation of the processing technology of large curved steel pipe cold bending forming is as follows:

[0016] Now we are processing a large-scale sinusoidal planar curved steel pipe with an envelope length of 500 meters and a width of 16 meters. There are 5 complete vibration cycles within the length of 500 meters, and the amplitude is 8 meters. The diameter of the round steel pipe is 800 mm, and the wall The thickness is 40mm.

[0017] 1) Calculate the length of the axis of the curved steel pipe according to the envelope length of the curved steel pipe. The calculation method can use the function method or the graphing method. In this example, the length calculated by the graphing method is 675.2 meters; 2) The axis of the curved steel pipe, etc. The interval is segmented. The inflection point of the curved steel pipe axis must be a segmented point. The segmental spacing should be determined according to the curvature of the curved steel pipe axis. T...

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Abstract

The invention discloses a processing technique for the cold-bending and shaping of a large curved steel pipe. The length of the axis of the large curved steel pipe is calculated at first; then the axis of the curved steel pipe is equally divided into sections; one end of the axis of the curved steel pipe is used as a coordinate dot for building a Descartes local coordinate system; the coordinates of the subsection points of the axis in the Descartes local coordinate system are calculated; steel pipe baiting is carried out according to the calculated length of the axis of the steel pipe; a curve which is homocentric with the axis of the steel pipe is marked on a pipe wall at the inner side of the curve of the bending plane of the curved steel pipe; besides, the positions of the subsection points are marked; the steel pipe marked with the positions of the subsection points are bent and shaped under a three-roller or four-roller bending machine, or is pressed and shaped under a large hydraulic press. The processing technique not only has high production efficiency and effectively solves the technical problems for the shaping and processing of the large curved steel pipe, but also can ensure the product quality and reduce the cost.

Description

technical field [0001] The invention relates to a metal component processing technology, which is mainly applied to the processing technology of curved components of building steel structures. Background technique [0002] With the improvement of architectural design level and the development of processing equipment, curved steel pipes are used more and more in architectural steel structures. Since the axis of curved steel pipes is an arbitrary space curve and the curvature changes randomly, the diameter of most components is particularly large. , the wall thickness is particularly thick, which is a non-standard component. If it is formed by hot rolling process, special mold making is required, and the existing smelting equipment must be modified. In this way, not only the cost is high, but also the cycle is long. For some special diameter Curved steel pipes with large and complex curved shapes even have technical or equipment problems that are difficult to overcome. Conte...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21D7/14
Inventor 周观根刘扬何挺施永夫刘贵旺吴霞
Owner 浙江东南网架股份有限公司
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