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Fine-pottery sanitary ceramic body and manufacturing method thereof

A technology of sanitary ceramics and a manufacturing method, which is applied in the field of ceramic products, can solve the problems of shortening the service life of products, low product qualification rate, complicated production process, etc., and achieve the goals of reducing pinholes, increasing product qualification rate, and improving crack resistance Effect

Active Publication Date: 2013-05-22
HUIDA SANITARY WARE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the high water absorption rate of ceramic sanitary ceramics, it is easy to absorb moisture and expand during use, resulting in the fatal flaw of cracking in the later stage of the glaze, which shortens the service life of the product
Moreover, the traditional ceramic sanitary ceramics have coarse particles and many pinholes on the glaze surface. It is necessary to use cosmetic soil to cover the green body to reduce the pinholes on the glaze surface. However, the use of cosmetic soil leads to a complicated production process, which is prone to defects such as rolling glaze, and the product qualification rate is low.

Method used

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  • Fine-pottery sanitary ceramic body and manufacturing method thereof
  • Fine-pottery sanitary ceramic body and manufacturing method thereof
  • Fine-pottery sanitary ceramic body and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 2

[0023] The content of wollastonite in embodiment 2 is the same as that in embodiment 4, but the content of kaolinite and quartz in embodiment 4 is less, and the content of calcined kaolin is more, resulting in SiO in the formula chemical composition 2 content decreased, Al 2 o 3 As the content increases, the coefficient of thermal expansion at 200°C decreases, resulting in a decrease in the compressive stress on the glazed surface of the green body in Example 4, so sparse cracks appear on the glazed surface. This indicates that with high SiO in the formulation 2 The content of kaolinite and quartz is reduced, and the corresponding high Al 2 o 3 The increase of the content of calcined kaolin, the anti-cracking ability of the body decreases; therefore, to improve the anti-cracking ability of the glaze, it is necessary to increase the high SiO 2 content of raw materials.

Embodiment 6

[0024] Both Example 6 and Example 2 have no cracks on the glaze surface of the green body, but the increase in the feldspar content in Example 6 reduces the water absorption of the green body and increases the flexural strength of the green body. The shrinkage, total shrinkage, and deformation increase significantly; therefore, in order to balance water absorption, firing flexural strength, shrinkage, and deformation, the content of feldspar must be controlled within a reasonable range, preferably less than 5 (parts by mass) .

Embodiment 7

[0025] Compared with Example 2, the content of ball clay in Example 7 is greatly increased, and the dry strength of the green body is greatly improved, which is conducive to reducing the cracking of the formed green body; but it also significantly reduces the slurry suction speed of the green body, which It will significantly prolong the operation time of grouting workers, reduce production efficiency, and shorten the service life of grouting models. Therefore, the content of ball soil should be controlled within a reasonable range, preferably less than 30 (parts by mass).

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Abstract

The invention relates to a fine-pottery sanitary ceramic body and a manufacturing method thereof and belongs to the technical field of ceramic products, which is used for reducing the deformation of a sanitary ceramic product and improving the quality of glaze. The fine-pottery sanitary ceramic body is characterized in that a body raw material comprises the following components in part by mass: 10 to 30 parts of ball clay, 30 to 60 parts of kaoline, 5 to 15 parts of porcelain clay, 5 to 15 parts of quartz and 5 to 15 parts of wollastonite, wherein the kaoline comprises 10 to 25 calcined kaoline. In the manufacturing method, the raw materials and the adding proportion of the fine-pottery body are preferably selected, the crystal phase content of mullite, quartz and the like is controlled, and the glass phase content and the high-temperature plastic deformation are reduced so as to fulfill the aim of reducing the deformation of fine-pottery sanitary ceramics; while reducing the hygroscopic expansion of the body, the manufacturing method improve thermal expansion coefficient of the body at the temperature of 200 DEG C to make the glaze bear high compressive stress, thereby improving the anti-cracking performance of products and ensuring enough long service life. Through the refinement of slurry granularity, the method remarkably reduces the occurrence of disadvantage of glaze pinholes, does not need to reduce the pinholes by using engobe, simplifies a production process, and improves the production efficiency and the qualification rate of the products.

Description

technical field [0001] The invention relates to a sanitary ware and a manufacturing method thereof, in particular to a fine pottery sanitary ceramic body and a manufacturing method thereof, belonging to the technical field of ceramic products. Background technique [0002] The artistry and personalization of bathroom space decoration design put forward higher standard requirements for the manufacture of bathroom products, especially for the regularity of large-size products. The larger the size of the ceramic product, the more difficult it is to fire it. In addition to the easy cracking of the product, quality problems such as surface deformation, edge deformation, and overall distortion are one of the main reasons for product failure. Sanitary ceramic products are generally porcelain bodies. After firing at a high temperature of 1200-1250 ° C, the water absorption rate is not more than 0.5%. During the high-temperature firing process, due to the rapid softening of the g...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B33/00
Inventor 王彦庆宋子春杨晖曹和平樊立永董子红冯贺生王春金董志军
Owner HUIDA SANITARY WARE
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