Winding wire taping method and winding wire taping control device

Abstract

The invention discloses a winding wire taping method. A synchronous controller is used to control taping device traction speed and taping speed in the same proportion, performs PID operation according to a specific speed and an actual acquisition speed, and tracks an output speed in real time, so that traction and taping motors are subjected to closed loop speed control and accurate pitch control is realized. Meanwhile, a compensation algorithm is built in the synchronous controller to automatically compensate the acceleration and deceleration of a system, and startup and stop so as to realize the accurate pitch control in the processes of acceleration and deceleration and startup and stop. A tension control system of a taping device automatically adjusts tension according to change of film materials; and a photosensitive switch is used to sense the insulating material consumption condition, the controller automatically calculates the diameter of an unwinding disk according to the feedback of the photosensitive switch and simultaneously automatically adjusts the taping tension according to the diameter change of the insulating material coil so as to fulfill the aim that the taping tension does not change along with the change of the insulating material coil.

Description

technical field [0001] The invention relates to a manufacturing method and device structure of electrical component materials, in particular to a winding wire winding method for electric coils and a winding wire winding control device, which are mainly used for winding wire winding of coils of various electrical components. Background technique [0002] During the production of winding wires, the winding tension and winding pitch have a great influence on the product quality. [0003] The traditional winding wire winding device generally adjusts the winding tension mechanically. Since there is no quantitative standard for mechanically adjusting the winding tension, the tension can only be adjusted by the operator's experience. And there is no way for mechanical adjustment to automatically compensate the inertia when the system starts and stops or accelerates and decelerates. Therefore, the constant tension control of the wrapping head cannot be achieved by relying on the mec...

AI Technical Summary

Problems solved by technology

[0007] The purpose of the present invention is to provide a winding method and device capable of realizing constant tension control and precise pitch control during winding wire production in order to address the shortcomings of existing winding wire winding methods and device structures

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