Unlock instant, AI-driven research and patent intelligence for your innovation.

LED glue pouring method

An LED module and glue filling technology, applied in electrical components, circuits, semiconductor devices, etc., can solve the problems of large floor space, high equipment cost, difficult maintenance, etc., to achieve small equipment footprint, reduce production costs, and smooth high degree of effect

Active Publication Date: 2012-09-26
深圳市海达威工业自动化设备有限公司
View PDF0 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 1. Manual handling is labor-intensive and requires a large number of people
[0005] 2. It is difficult to ensure the level of the LED module after glue filling during the handling process, resulting in the quality of the LED module being unqualified
[0006] 3. Due to the weight of the module, the drying platform can only have 2 to 3 layers at most, and the drying time is 2 to 3 hours, so it occupies a large area
[0007] 4. The production efficiency is low, and it is difficult to form an assembly line
[0009] 1. The LED module is in motion during the whole drying process, because it is difficult to guarantee the level of some LED modules during the drying process, which will affect the quality of the product
[0010] 2. Since some conveying methods are multi-layer continuous flow methods, if a failure occurs in a certain link, it will cause the paralysis of the whole set of equipment and it is difficult to maintain
[0011] 3. Since each floor of the assembly line needs a set of power, including the front and rear elevators (each elevator needs two sets of power: lifting power and moving power), the equipment cost is high
[0012] 4. Due to the large power of the equipment, the energy consumption is large, and it is not environmentally friendly
[0013] 5. Due to the large power, it is bound to cause a high failure rate

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • LED glue pouring method
  • LED glue pouring method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0032] In order to further illustrate the technical means adopted by the present invention and its effects, the following describes in detail in conjunction with preferred embodiments of the present invention and accompanying drawings.

[0033] Such as figure 1 As shown, the utility model provides a LED glue filling method, which includes the following steps:

[0034] Step 1. Set up a transport track for first-line operation to transport the carrier;

[0035] Step 2. Place the LED module on the carrier, and place the carrier on the transmission track, and transfer the carrier to the station of the glue filling machine through the transmission track for glue filling. In this step 2, use a fully automatic glue filling machine to glue the LED The module is filled with glue;

[0036] Step 3. The LED module after the glue is filled is transported to the drying access station through the transmission track. The drying access station includes two rows of oppositely arranged shelves...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention provides an LED glue pouring method which comprises the following steps of : 1, arranging a transmission track of a flow process for transmitting a carrier; 2, putting LED modules on the carrier; putting the carrier on the transmission track; transmitting the carrier to the station of a glue pouring machine by the transmission track for pouring glue; 3, transmitting the glued LED modules to drying taking stations by the transmission track, wherein the drying taking stations comprise two rows of relatively arranged shelves and a manipulator is arranged between the two rows of shelves; 4, transporting the glued LED modules and the carrier from the transmission track by the manipulator to relative positions on the shelves, wherein the manipulator moves in a horizontal directionand a vertical direction simultaneously in a transporting process; and 5, standing the LED modules on the shelves for a period of time and taking out the LED modules of the shelves by the manipulatorafter being dried. According to the invention, LED glue pouring efficiency can be largely enhanced, land occupation area and production cost are reduced, and higher flatness is ensured after glue is poured.

Description

technical field [0001] The invention relates to the field of LED manufacturing, in particular to an LED glue filling method applicable to the LED display and street lamp production industries. Background technique [0002] The LED glue filling method mainly includes two important links: one is glue filling; the other is drying. There are currently two ways to operate the LED module during the process from glue filling to drying: one is the manual method, and the other is the multi-layer conveying method. [0003] Manual method, that is, after the LED module is filled with glue manually or automatically, the LED module after glue filling is manually transported to the drying platform, where it is left to dry, and then manually transported to the next process after drying. Its defects are as follows: [0004] 1. Manual handling is labor-intensive and requires a large number of people. [0005] 2. It is difficult to ensure the level of the LED module after glue filling durin...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): H01L33/00
Inventor 张洪庆
Owner 深圳市海达威工业自动化设备有限公司