A suction type doffer device installed on a nonwoven carding machine

A carding machine and non-woven technology, applied in the field of doffer devices, to achieve good density uniformity, high total utilization rate of raw materials, and expand the use of raw materials

Inactive Publication Date: 2011-11-30
SHAOXING COUNTY ZHUANGJIE NONWOVEN MATERIAL +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] The technical problems to be solved in the present invention are: how to improve the traditional doffer device to broaden the range of processable fiber raw materials, increase the production speed, improve the uniformity of the surface density of the fiber web, and improve the total utilization of raw materials; how to set the roller The main body, mandrel and card clothing are connected with the airflow channel of the suction fan, and form an internal suction system, so as to generate adsorption on the surface of the doffer device with low curl and short length fibers; how to select the roller The windshield and brush parts added in the inner cavity of the drum body and how to fix them on the mandrel; how to adjust the position of the windshield and brush parts in the inner cavity of the roller body to control the negative pressure The size of the suction area is suitable for different fiber materials and different installation positions of the main cylinder and coagulation roller; it is necessary to solve the technical problems related to the rotation of the roller body around the fixed mandrel.

Method used

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  • A suction type doffer device installed on a nonwoven carding machine
  • A suction type doffer device installed on a nonwoven carding machine
  • A suction type doffer device installed on a nonwoven carding machine

Examples

Experimental program
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Effect test

Embodiment 1

[0049] Process a non-woven material for easy-to-flush wet wipes, use 20% 1.5D×38mm polyester fiber, 50% 1.5D×22mm polyester fiber and 30% 1.5D×16mm viscose fiber to mix, and use the present invention when carding into a web A suction type doffer transfers the fibers from the cylinder to the coalescing rolls. The device is specifically: including roller body 1, mandrel 2, front windshield 3, rear windshield 3', left end cover 15, right end cover 15', card clothing 7, timing pulley 16 and timing belt 17. Parts, the roller body 1 is a steel hollow cylinder with an outer diameter of 700mm, a length of 3800mm, and a wall thickness of 26mm. The diameter of the cylindrical roller air holes 12 on the surface is 8.0mm, and the hole distance is 12.0mm The outer diameter of the mandrel 2 is 240mm, the inner diameter is 200mm, and the length is 4700mm. The bottom of the mandrel 2 part in the inner cavity of the roller body 1 is provided with 3 rows of mandrel suction holes 5 along the dir...

Embodiment 2

[0051] Process a non-woven material for easy-to-flush wet wipes, using 15% 1.5D × 38mm polyester fiber, 50% 1.5D × 22mm polyester fiber and 35% degreased bleached cotton fiber mixed, using the suction type of the present invention when carding into a web The doffer unit transfers the fibers from the cylinder to the coalescing rolls. The device is specifically: composed of roller body 1, mandrel 2, front windshield 3, rear windshield 3', left end cover 15, right end cover 15', card clothing 7, timing pulley 16 and timing belt 17. Composition, the roller body 1 is a steel hollow cylinder with an outer diameter of 600mm, a length of 2500mm, and a wall thickness of 20mm. The diameter of the cylindrical roller air holes 12 on the surface is 5.0mm, and the hole distance is 9.0mm. The outer diameter of the mandrel 2 is 240mm, the inner diameter is 200mm, and the length is 3400mm. The bottom of the mandrel 2 part in the inner cavity of the roller body 1 is provided with 3 rows of mand...

Embodiment 3

[0053]Process a kind of glass wiping non-woven material, adopt 25% 1.5D * 38mm polyester fiber, 45% 1.5D * 38mm viscose fiber and 30% 1.5D * 16mmES two-component fiber to mix, adopt the present invention when carding into a net A suction doffer transfers the fibers from the cylinder to the coalescing rolls. The device is specifically: composed of roller body 1, mandrel 2, front windshield 3, rear windshield 3', left end cover 15, right end cover 15', card clothing 7, timing pulley 16 and timing belt 17. Composition, the roller body 1 is a steel hollow cylinder with an outer diameter of 550mm, a length of 1700mm, and a wall thickness of 17mm. The diameter of the cylindrical roller air hole 12 on the surface is 4.0mm, and the hole distance is 8.0mm The outer diameter of the mandrel 2 is 240mm, the inner diameter is 200mm, and the length is 2800mm; the bottom of the mandrel 2 part located in the inner cavity of the roller body 1 is provided with 3 rows of mandrel suction holes 5 ...

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Abstract

The invention relates to a suction type doffer device arranged on a nonwoven carding machine. The device comprises a roller body, a core shaft, front and rear wind shields, left and right end covers, card clothing, a synchronous belt pulley and a synchronous belt. The traditional basic doffer structure is reserved in the device; an airflow passage communicated with a suction fan is formed for theroller body, the core shaft and the card clothing, and an inner suction system is formed, so that the device has adsorption effect on the fibers with low curling degree and low length to prevent the fibers from being dissociated and stripped in the high-speed production process; and an adjustable negative pressure suction area is formed by arranging the components such as the wind shields, a brush and the like to meet different installation position requirements of different fiber raw materials, a main cylinder and a condensation roller. The device has the advantages of compact structure, simplicity in operation, convenience for process adjustment, wide range of the processed fiber raw materials and high production speed; and compared with the traditional doffer device, the device has theadvantages that: the density uniformity of a fiber web surface carded and processed by the device is improved by 16 to 27 percent, and the total utilization rate of the raw materials is improved by 12 to 22 percent.

Description

technical field [0001] The invention relates to a doffer device installed on a non-woven carding machine, in particular to a suction type doffer device installed on a non-woven carding machine. This device effectively transfers the fibers with small crimp and short length on the main cylinder to the coalescing roller. It can process a wide range of fiber raw materials and high production speed. It is a doffer device with good web forming uniformity and high raw material utilization rate. . Background technique [0002] The nonwoven carding machine is the key equipment in the web forming process of nonwoven materials. The equipment is composed of working roll, stripping roll, main cylinder, doffer, condensing roll and various card clothings wrapped on the surface of each roll. Among them, the doffer is located between the main cylinder and the condensation roller, and its function is to transfer the fibers that have been combed many times on the main cylinder to the condens...

Claims

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Application Information

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IPC IPC(8): D01G15/18D01G15/26
Inventor 徐熊耀杨丽燕王永仁靳向煜唐守星吴海波殷保璞王洪王荣武黄健华
Owner SHAOXING COUNTY ZHUANGJIE NONWOVEN MATERIAL
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