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Method for purifying dodecanedioic acid

A technology of dodecanedioic acid and purification method, applied in the field of purification of dodecanedioic acid, can solve the problems of poor color, high content of protein and other impurities, affecting downstream technology development, etc. Reduced impurity content, facilitates filtration and washing processes, and avoids the effect of localized nucleation

Active Publication Date: 2013-11-06
CHINA PETROLEUM & CHEM CORP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Among them, the use of the solvent method is greatly restricted due to large investment in operating equipment, high production costs, residual solvents in the product, environmental pollution and safety issues.
Although the traditional aqueous phase method overcomes the defects of the solvent method, the resulting dibasic acid product has low purity, poor color, uneven crystal size, and high content of protein and other impurities.
For example, CN95116450.3 discloses a method for treating α, ω dibasic acid fermentation broth, heating the terminated fermentation broth to remove unreacted alkanes, adding perlite, degerming by microfiltration, acidifying and crystallizing the filtrate, and drying Obtain dibasic acid, because this method does not carry out decolorization, product purity is low, and color and luster is poor
CN1219530A proposes a double-salt salting-out method for refining dibasic acid, which is cumbersome to operate and difficult to recover the salt
[0003] The dibasic acid crystallization process is a reaction crystallization process, the chemical reaction rate is very fast, and the induction period is extremely short. The crystallization process cannot achieve sufficient micro-mixing by adding concentrated sulfuric acid for acidification crystallization. The chemical reaction rate in the entire reactor is different, resulting in localized If the supersaturation is too high, the nucleation rate and growth rate in the entire reaction crystallizer are not uniform, which eventually leads to the internal inclusion of impurities or solvents during the crystallization and agglomeration, and the rough surface of the agglomeration absorbs more impurities. The impurities contained in the interior and adsorbed on the surface are generally not easy to remove by washing, and the particle size distribution of the product has adverse consequences such as multi-peaks and inconsistent crystal forms. High moisture content of acid filter cake; dibasic acid crystal particle size is small and uneven
The three interact with each other, the more uneven the particle size distribution, the more mother liquor contained in the crystal product, resulting in high moisture content of the filter cake, which will directly lead to slow washing and filtration, high impurity content of the dried product, and low purity of the product , poor color, uneven crystal size, high content of protein and other impurities, which seriously affect the development of downstream technologies

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] Embodiment 1: purify dodecanedioic acid according to the following steps

[0015] Step 1: Heat the terminated fermentation broth of the dibasic acid to 79°C for demulsification, filter through ceramic membranes and ultrafiltration membranes to remove solid particles, macromolecular proteins, and pigments, and obtain ultrafiltrates;

[0016] Step 2: Dilute the ultrafiltrate obtained in step 1 with pure water to a salinity of 4%, add 0.3% of the mass of the ultrafiltrate to decolorize at room temperature for 2 hours, filter to obtain a decolorized clear solution, and heat to 88°C;

[0017] Step 3: Add 100ml of pure water at 90°C to the crystallization tank during the initial reaction, pump 7000ml of the decolorized clear liquid obtained in step 2 directly into the OSLO crystallizer, and at the same time pass dilute sulfuric acid with a mass concentration of 30% into the discharge of the external circulation pump I Port into the OSLO crystallizer, the control reaction mate...

Embodiment 2

[0020] Embodiment 2: purify dodecanedioic acid according to the following steps

[0021] Step 1: Heat the terminated fermentation broth of the dibasic acid to 80°C for demulsification, filter through ceramic membranes and ultrafiltration membranes to remove solid particles, macromolecular proteins, and pigments, and obtain ultrafiltrates;

[0022] Step 2: Dilute the ultrafiltrate obtained in step 1 with pure water to a salinity of 5%, add 0.3% of the mass of the ultrafiltrate to decolorize at room temperature for 2 hours, filter to obtain a decolorized clear solution, and heat to 90°C;

[0023] Step 3: During the initial reaction, add 100ml of 90°C pure water into the crystallization kettle, pass 7000ml of the decolorized clear liquid obtained in step 2 into the outlet of the external circulation pump II of the material and pump it into the crystallizer, and at the same time, add dilute sulfuric acid with a mass concentration of 30% Lead into the outlet of the external circula...

Embodiment 3

[0026] Embodiment 3: purify dodecanedioic acid according to the following steps

[0027] Step 1: Heat the terminated fermentation broth of the dibasic acid to 81°C for demulsification, filter through ceramic membrane and ultrafiltration membrane to remove solid particles, macromolecular protein and pigment, and obtain ultrafiltrate;

[0028] Step 2: Dilute the ultrafiltrate obtained in step 1 with pure water to a salinity of 6%, add 0.3% of the mass of the ultrafiltrate to decolorize at room temperature for 2 hours, filter to obtain a decolorized clear solution, and heat to 92°C;

[0029] Step 3: Add 100ml of pure water at 90°C to the crystallization tank during the initial reaction, pump 7000ml of the decolorized clear liquid obtained in step 2 directly into the OSLO crystallizer, and at the same time pass dilute sulfuric acid with a mass concentration of 30% into the discharge of the external circulation pump I Port into the OSLO crystallizer, the control reaction material p...

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Abstract

The invention discloses a method for purifying dodecanedioic acid, which comprises the following steps of: carrying out demulsification, filtration and decoloration on stop fermentation liquor of dibasic acid and adding pure water to dilute; adding purified water into a crystallization kettle, pumping diluted fermented clear liquid into a crystallizer, simultaneously filling dilute sulphuric acid with the mass concentration of 30 percent into a discharge hole of an external circulating pump and adding the dilute sulphuric acid into the crystallizer, and controlling the PH of reaction materials; ensuring crystal mush to flow to the lower part of a crystallization chamber through a central downcomer and then flow upwards, so that crystals with large granularities are enriched on the bottom layer of the crystallization chamber; and cooling the crystals outflowing from a discharge hole of the crystallizer by a cooler and carrying out filter pressing, washing and drying to obtain the dodecanedioic acid. Due to the adoption of the purifying method, the micro mixing effect is achieved by diluting local concentration of the reaction mass through the material circulating pump, the solution nucleation rate, the crystal growth rate and the aggregation rate are reduced, the moisture percentage and the impurity content of a filter cake are obviously reduced, the dried dibasic acid product has large and uniform particles, good glossy and high purify, and the continuity of the crystallizing process is realized.

Description

technical field [0001] The invention relates to a purification method, in particular to a purification method of dodecanedioic acid. Background technique [0002] At present, the purification methods of long-chain dibasic acids mainly include solvent method and aqueous phase method. Among them, the use of the solvent method is greatly restricted due to large investment in operating equipment, high production costs, residual solvents in the product, environmental pollution and safety issues. Although the traditional aqueous phase method overcomes the defects of the solvent method, the resulting dibasic acid product has low purity, poor color, uneven crystal size, and high content of protein and other impurities. For example, CN95116450.3 discloses a method for treating α, ω dibasic acid fermentation broth, heating the terminated fermentation broth to remove unreacted alkanes, adding perlite, degerming by microfiltration, acidifying and crystallizing the filtrate, and drying ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C07C55/21C07C55/02C07C51/43
Inventor 邓怀林桂秋芬洪军业卢利玲蒋洋松王毅
Owner CHINA PETROLEUM & CHEM CORP
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