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Flame retarding and sound insulating pad with high density and low smoke toxicity and preparation method thereof

A high-density, sound-insulating mat technology, applied in the fields of flame-retardant sound-insulating mats and their preparation, high density, low smoke density, high flame retardancy, and low smoke toxicity, can solve the problems of increased processing costs, easy rust, and rapid Wear and other problems, to achieve the effect of reducing wear, avoiding rust, taking into account flame retardancy and processing performance

Active Publication Date: 2015-01-07
TIANJIN RUBBER IND RES INST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

A large amount of iron powder in the material is likely to cause rapid wear on the rotor and screw of the internal mixing equipment during the material mixing process, increasing the processing cost
At the same time, iron powder is easy to precipitate on the surface of the material, and it is easy to rust in a humid environment
At present, there is no report on the sound insulation material that takes into account high density, high flame retardancy, low smoke, low smoke toxicity, and does not use pure iron powder as a filler.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0090] Example 1: A high-density, low-smoke, flame-retardant and sound-insulating mat,

[0091] (1) Consists of the following parts by weight:

[0092] 90 parts of chlorinated polyethylene,

[0093] 10 parts of styrene-butadiene rubber,

[0094] 250 parts of iron compound,

[0095] 20 parts mica,

[0096] 60 parts of intumescent flame retardant,

[0097] 80 parts of aluminum hydroxide,

[0098] 4 parts stearic acid,

[0099] Barium stearate 2 parts,

[0100] Anti-aging agent RD 1 part;

[0101] (2) Preparation method:

[0102] 1. Turn off the cooling water in the mill, and first put the above-mentioned chlorinated polyethylene on the mill to plasticize it;

[0103] 2. At the beginning of internal mixing, glue the plasticized chlorinated polyethylene and the above-mentioned styrene-butadiene rubber in the internal mixer for 2 minutes;

[0104] 3. Then put the rest of the above-mentioned raw materials into the internal mixer, mix evenly, and discharge at about 140°C; ...

Embodiment 2

[0109] Example 2: A high-density, low-smoke, flame-retardant and sound-insulating mat,

[0110] (1) Consists of the following parts by weight:

[0111] 70 parts of chlorinated polyethylene,

[0112] 30 parts of styrene-butadiene rubber,

[0113] 180 parts of iron compound,

[0114] Mica 100 parts,

[0115] 250 parts of barium sulfate,

[0116] 70 parts of aluminum hydroxide,

[0117] 50 parts of intumescent flame retardant,

[0118] 5 parts of stearic acid,

[0119] Barium stearate 2 parts,

[0120] Anti-aging agent RD 2 parts;

[0121] (2) Preparation method:

[0122] See Example 1.

[0123] After testing, the weighted sound insulation (4mm) reaches 33dB; the combustion oxygen index is 34.

Embodiment 3

[0124] Example 3: A high-density, low-smoke, flame-retardant and sound-insulating mat,

[0125] (1) Consists of the following parts by weight:

[0126] 80 parts of chlorinated polyethylene,

[0127] 20 parts of styrene-butadiene rubber,

[0128] 500 parts of barium sulfate,

[0129] Mica 50 parts,

[0130] 60 parts of aluminum hydroxide,

[0131] 90 parts of magnesium hydroxide,

[0132] Zinc borate 20 parts,

[0133] 10 parts of stearic acid,

[0134] Barium stearate 2 parts,

[0135] Anti-aging agent RD 1 part;

[0136] (2) Preparation method:

[0137] See Example 1.

[0138] After testing, the weighted sound insulation (5mm) reaches 35dB; the combustion oxygen index is 36.

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Abstract

The invention relates to a flame retarding and sound insulating pad with high density and low smoke toxicity and a preparation method thereof. The flame retarding and sound insulating pad with the high density and the low smoke toxicity belongs to a rubber product. The flame retarding and sound insulating pad with the high density and the low smoke toxicity is prepared by steps of: mixing 20-300 parts of chlorinated polyethylene, 10-200 parts of butadiene styrene rubber, 10-800 parts of barium sulfate, iron compound and mica, 10-400 parts of inorganic flame retardant, 1-50 parts of auxiliary and 1-10 parts of antiager RD according to a formula ratio by an internal mixer, and molding the components by a calender to form the pads with corresponding specifications. The pad disclosed by the invention maintains good flexibility and tailing property, has excellent physical properties such as high sound insulating quantity, high flame retarding level, low smoke level, low smoke toxicity, no drippage of combustion and the like, and can be widely applied to sound insulating and noise reducing treatment of motor train units, buildings and pipelines. The pad is a novel, safe, green and efficient sound insulating product.

Description

technical field [0001] The invention belongs to a sound-insulating, shock-absorbing and damping acoustic material and a preparation method thereof, and particularly relates to a high-density, low-smoke-toxic, flame-retardant sound-insulating pad in the field of polymer materials and preparation method. Background technique [0002] The sound insulation effect of the sound insulation pad is directly determined by the density of the material. The same thickness, the greater the density, the greater the sound insulation. At present, most of the sound insulation mats on the market have a density lower than 2.0g / cm 3 The sound insulation pad is mainly used, the density is greater than 2.3g / cm 3 High-quality sound insulation materials have disadvantages such as poor flame retardancy and environmental protection, and high prices. This is because in order to obtain a high-density sound-insulating material, increasing the filler filling amount of the sound-insulating pad materia...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08L23/28C08L9/06C08K13/02C08K3/30C08K3/00C08K3/34C08K3/22C08K3/38C08K13/04C08K7/22C08K5/54C08K5/10C08K5/09C08K5/098B29C43/24
Inventor 邵巍唐斌褚风民陈更新庞杰胡宝秀穆大强
Owner TIANJIN RUBBER IND RES INST
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