Arc restarting process after outages in vacuum consumable melting process of titanium and titanium alloys
A technology for vacuum consumable smelting and titanium alloys, which is used in the field of restarting arcs after power failure during the vacuum consumable smelting process of titanium and titanium alloys. Shortened arc time, accurate melting speed, reduced internal shrinkage effect
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example 1
[0018] Use a Φ660mm crucible to melt titanium and titanium alloys. The arc starting process is to directly increase the melting current from 5000A to the normal melting current 22000A. The total arc starting time takes about 10 minutes. If smelting is restarted after smelting is interrupted, the process steps are: first increase the smelting current from 5000A to 17500A (that is, 80% of the normal smelting current), the time is 4min, and the raising rate is 3.1KA / min; keep the smelting current at 17500A , after the edge of the molten pool reaches the crucible wall, keep it for 2 minutes, and finally increase the melting current from 17500A to the normal melting current 22000A, the time is 50s, the raising rate is 5.4KA / min, and the total arcing time is less than 7min.
example 2
[0020] Use a Φ835mm crucible to melt titanium and titanium alloys. The arc starting process is to directly increase the melting current from 5000A to the normal melting current 27000A. The total arc starting time takes about 17 minutes. If the arc is restarted after the melting is interrupted, the process steps are as follows: first increase the melting current from 5000A to 21000A (that is, 78% of the normal melting current), the time is 4min, and the heating rate is 4KA / min; keep the melting current at 21000A, After the edge of the molten pool reaches the crucible wall, keep it for 2.5 minutes, and finally increase the melting current from 21000A to the normal melting current 27000A for 65s, the raising rate is 5.5KA / min, and the total arcing time is less than 8min.
example 3
[0022] Use a Φ1000mm crucible to melt titanium and titanium alloys. The arc starting process is to directly increase the melting current from 5000A to the normal melting current 35000A. The total arc starting time takes about 35 minutes. If the arc is restarted after the melting is interrupted, the process steps are as follows: firstly increase the melting current from 5000A to 27000A (that is, 77% of the normal melting current), the time is 5.5min, and the heating rate is 4KA / min; keep the melting current at 27000A , after the edge of the molten pool reaches the crucible wall, keep it for 3 minutes, and finally increase the melting current from 27000A to the normal melting current 35000A, the time is 80s, the raising rate is 6KA / min, and the total arcing time is less than 10min.
[0023] To sum up, the process of re-starting the arc after power failure in the vacuum self-consumption smelting process of titanium and titanium alloys according to the present invention increases t...
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