Arc restarting process after outages in vacuum consumable melting process of titanium and titanium alloys

A technology for vacuum consumable smelting and titanium alloys, which is used in the field of restarting arcs after power failure during the vacuum consumable smelting process of titanium and titanium alloys. Shortened arc time, accurate melting speed, reduced internal shrinkage effect

Active Publication Date: 2014-04-30
PANGANG GROUP JIANGYOU CHANGCHENG SPECIAL STEEL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] The object of the present invention is to provide a method that can avoid the difficulty of removing the ingot when the ingot is out of the furnace due to the unreasonable control of the arc starting process when the arc is restarted after the interruption of the vacuum self-consumption smelting process of titanium and titanium alloys, and the ingot at the smelting interruption position during forging. The process of restarting the arc after a power failure in the vacuum self-consumption smelting process of titanium and titanium alloys caused by large cracks that cannot continue forging or even scrapping the part of the ingot

Method used

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Examples

Experimental program
Comparison scheme
Effect test

example 1

[0018] Use a Φ660mm crucible to melt titanium and titanium alloys. The arc starting process is to directly increase the melting current from 5000A to the normal melting current 22000A. The total arc starting time takes about 10 minutes. If smelting is restarted after smelting is interrupted, the process steps are: first increase the smelting current from 5000A to 17500A (that is, 80% of the normal smelting current), the time is 4min, and the raising rate is 3.1KA / min; keep the smelting current at 17500A , after the edge of the molten pool reaches the crucible wall, keep it for 2 minutes, and finally increase the melting current from 17500A to the normal melting current 22000A, the time is 50s, the raising rate is 5.4KA / min, and the total arcing time is less than 7min.

example 2

[0020] Use a Φ835mm crucible to melt titanium and titanium alloys. The arc starting process is to directly increase the melting current from 5000A to the normal melting current 27000A. The total arc starting time takes about 17 minutes. If the arc is restarted after the melting is interrupted, the process steps are as follows: first increase the melting current from 5000A to 21000A (that is, 78% of the normal melting current), the time is 4min, and the heating rate is 4KA / min; keep the melting current at 21000A, After the edge of the molten pool reaches the crucible wall, keep it for 2.5 minutes, and finally increase the melting current from 21000A to the normal melting current 27000A for 65s, the raising rate is 5.5KA / min, and the total arcing time is less than 8min.

example 3

[0022] Use a Φ1000mm crucible to melt titanium and titanium alloys. The arc starting process is to directly increase the melting current from 5000A to the normal melting current 35000A. The total arc starting time takes about 35 minutes. If the arc is restarted after the melting is interrupted, the process steps are as follows: firstly increase the melting current from 5000A to 27000A (that is, 77% of the normal melting current), the time is 5.5min, and the heating rate is 4KA / min; keep the melting current at 27000A , after the edge of the molten pool reaches the crucible wall, keep it for 3 minutes, and finally increase the melting current from 27000A to the normal melting current 35000A, the time is 80s, the raising rate is 6KA / min, and the total arcing time is less than 10min.

[0023] To sum up, the process of re-starting the arc after power failure in the vacuum self-consumption smelting process of titanium and titanium alloys according to the present invention increases t...

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PUM

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Abstract

The invention relates to an arc restarting process after outages in the vacuum consumable melting process of titanium and titanium alloys. The process comprises the steps of raising the melting current rapidly to 75% to 80% of the normal melting current, and maintaining the melting current when an arc is restarted after smelting is interrupted; and keeping for 2 to 3 minutes after the edge of a melting pool reaches the crucible wall and rapidly raising the melting current at the moment to the normal melting current. The arc restarting process after outages in the vacuum consumable melting process of titanium and titanium alloys has the advantages that the total arcing time is shortened greatly, the gap produced between a casting ingot and the crucible wall after the cooling volume of the casting ingot is contracted is reduced, and an internal shrinkage cavity formed by the cooling solidification of the casting ingot is avoided; and keeping the melting current for a while when the melting current achieves 75% to 80% of the normal melting current, hence, melting speed of electrodes and the solidified melting pool can be controlled accurately, a large number of melting liquids are prevented from producing instantaneously to flow into the gap between the casting ingot and the crucible wall or to cause cold shut defects.

Description

technical field [0001] The invention relates to the field of vacuum self-consumption smelting of titanium and titanium alloys, and more specifically relates to a process for restarting arcing after power failure during the vacuum self-consumption smelting process of titanium and titanium alloys. Background technique [0002] During the vacuum consumable smelting process of titanium and titanium alloys, the smelting is often interrupted due to various reasons, and the molten pool will cool and solidify rapidly at this time. When the conditions permit, it is necessary to re-send the arc and start the melting again. But at present, the arcing process is mainly aimed at the arcing of the electrode on the bottom pad of the crucible at the beginning of smelting, which requires a rapid increase of the melting current (generally 1-2KA / min) to the normal melting current, the purpose of which is to quickly establish a molten pool and reduce the bottom The impurity content of the ingo...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22B9/20
Inventor 陈鑫王怀柳郑贵斌李露
Owner PANGANG GROUP JIANGYOU CHANGCHENG SPECIAL STEEL
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