Method for manufacturing retort rice, and retort rice

A manufacturing method and technology of sterilizing bags, which are applied in food preparation, food preservation, food science, etc., can solve the problems of unstable measurement, problems of production efficiency, and easy sticking of rice, so as to shorten the pretreatment time and improve production efficiency , easily measurable effect

Inactive Publication Date: 2013-03-06
SATAKE CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0013] However, the methods described in the above-mentioned Patent Documents 1 to 3 and 5 require time for rice washing and water absorption in the pre-steps to achieve sterilization in retort bags, and there is a problem in production efficiency.
In addition, the methods described in the above-mentioned Patent Documents 3 and 4 require a step of cooling the cooked rice, which has problems in production efficiency.
[0014] On the other hand, the production method described in Patent Document 2 is to fill a container or a bag with sticky rice after cooking, and the method described in Patent Document 3 is to fill a container or a bag with rice soaked in water, However, when filling the container or bag, it is necessary to measure the easily sticky rice, and there is a problem in realizing the production line in the production process.
In addition, the method described in Patent Document 5 is to fill the container with rice that has a water content of 15% to 40% and has been heat-treated after steps such as washing with water. However, since the processed rice is easy to stick, Therefore, the metering is unstable when filling the container, and there are problems in realizing the production line in the production process

Method used

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  • Method for manufacturing retort rice, and retort rice
  • Method for manufacturing retort rice, and retort rice
  • Method for manufacturing retort rice, and retort rice

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0091] In order to obtain 500g of paella-style retort rice (rice with a core) with an inner content of 55% moisture, 178g of long-grain rice (Puntal rice produced in Spain) with a moisture content of 12% was used. The non-washed rice was placed in a retort (manufactured by Japan Biocon Co., Ltd., steam circulation cooking and sterilizing device 100-1B), and processed under pressurized heating steam at a pressure of 0.14 MPa and a temperature of 125°C for 2 minutes.

[0092] Then, the processed non-washed rice and 96g of warm water at 60°C and 226g of seasoning liquid at 60°C containing 68g of solids such as cuttlefish and shrimp were filled and sealed in a retort bag, and a 60% headspace was ensured.

[0093] Then, in order to make the water and the seasoning liquid absorb water and infiltrate the non-washed rice and the solid matter, slow souring was carried out for 25 minutes, and inversion was performed 5 times during that time.

[0094] Finally, as in the conventional meth...

Embodiment 2

[0097] To obtain 500g of retort-packed white rice (sticky rice) with a moisture content of 62% (sticky rice), 218g of long-grain rice (Puntal rice produced in Spain) with a moisture content of 13% was used, and the non-washed rice was Put it in a retort (manufactured by Nippon Biocon Co., Ltd., steam circulation cooking and sterilizing device 100-1B), and process it for 3 minutes under pressurized heating steam at a pressure of 0.18 MPa and a temperature of 130°C.

[0098] Then, 282 g of the treated non-washed rice and 80° C. of warm water were filled and sealed in a sterilization bag, and a head space of 60% was ensured.

[0099] Then, in order to absorb and infiltrate water into the non-washed rice, it was slowly soaked for 35 minutes, during which time it was reversed 5 times.

[0100] Finally, as usual, retort sterilization was carried out in which the temperature was raised for 22 minutes, the center of the product was heated at 115°C for 35 minutes, and then the temperat...

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Abstract

A method for manufacturing retort-pouch rice. Said method makes it possible to implement the production process using an assembly line and increases production efficiency by reducing the amount of time taken by a preprocess prior to a retort sterilization process. Said method is characterized in that: uncooked rice is treated by pressurized heated steam, forming a thin gelatinized layer in the surface layer of each rice grain and rendering the center of each grain porous; without being cooled, said rice grains are immediately sealed inside a container together with a prescribed amount of rice-cooking liquid; the rice grains are immersed in and made to absorb the rice-cooking liquid; the water-absorption state of the rice grains and the amount of rice-cooking liquid in the container are adjusted; and retort sterilization is performed.

Description

technical field [0001] The present invention relates to a method for producing retort rice using a heat-resistant container such as a retort bag, and to retort rice produced by the method. Background technique [0002] In recent years, various retort-packed rice that is soaked in hot water or can be eaten only by heating in a microwave oven has been sold on the market, and many methods of making the retort-packed rice have also been proposed (for example, refer to sudden patent documents 1-2). 5.). [0003] Patent Document 1 describes a method of manufacturing retort-packed rice by sequentially performing a heating and heating step, a heat sterilization step, and a cooling step. The sealed bag with an air content of 25-40% is heated to a predetermined temperature at a product temperature of 70-90°C every 1-2 minutes at a rotational speed of 1-15rpm and half-rotated to a predetermined temperature. The heating and sterilization step is to maintain the predetermined temperatur...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A23L1/10A23L7/10A23L7/196
CPCA23L1/182A23L7/196A23L7/10A23L3/005A23L3/022A23V2002/00
Inventor 福森武金本繁晴若林敬士原田史纪川本敏则
Owner SATAKE CORP
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