Automatic transceiving and polishing device for electrode cap

A technology of automatic sending and receiving, electrode cap, applied in grinding machines, grinding/polishing equipment, metal processing equipment, etc., can solve the problems of material waste welding cost, human resource waste, labor waste, etc., to reduce welding cost and improve work efficiency , the effect of eliminating the influence

Active Publication Date: 2013-10-02
长城汽车股份有限公司平湖分公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The welding quality of the workpiece will be affected after the electrode cap of the welding tongs is worn out during use. The slightly worn electrode cap can continue to be used after grinding, while the severely worn electrode cap can only be scrapped.
Automobile welding workshops consume a large amount of electrode caps every month. At present, the distribution, collection and grinding of electrode caps are all done manually. Both the sending and receiving process will be affected by human factors
For example, when using manual methods to grind the electrode cap, whether the electrode cap has maintenance value can only be judged by the maintenance personnel based on experience. Although some electrode caps have no maintenance value, they are still being ground, resulting in a waste of labor. However, some electrode caps are scrapped before reaching the scrap limit, resulting in a waste of materials and an increase in welding costs

Method used

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  • Automatic transceiving and polishing device for electrode cap
  • Automatic transceiving and polishing device for electrode cap

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Embodiment Construction

[0017] The invention organically combines a PLC electric control system with an air control system and a mechanical system, and realizes the automatic control of the sending and receiving of the electrode cap and the grinding process.

[0018] see figure 1 , the present invention includes a cabinet 14, an old parts classification device, a grinding device, a distribution device and a control system, wherein the old parts classification device includes an old parts inlet pipe 3, a baffle cylinder 4, a transfer cylinder 12, a transfer pipe 15, and a horizontal baffle 16 and waste conveying pipe 17; Grinding device comprises compression cylinder 2, grinder 5, grinder cylinder 11 and capping sleeve 13; Dispensing device comprises new parts inlet pipe 1, deflector 6, new parts conveying pipe 7. New parts container 9 and vibration conveyor 10 .

[0019] see figure 2 , the control system of the present invention comprises PLC, starting switch QK, the first advance piece proximity...

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Abstract

An automatic transceiving and polishing device for an electrode cap comprises a case, an old part classifying device, a polishing device, an issuing device and a control system. The old part classifying device comprises a forwarding air cylinder and a baffle air cylinder which are horizontally fixed on the inner wall of the case, and an old part inlet pipe, a forwarding pipe, a horizontal baffle and a waste conveying pipe which are arranged in the case in sequence from top to bottom. A piston rod of the forwarding air cylinder is connected with the forwarding pipe, two limiting positions of the piston rod of the forwarding air cylinder respectively correspond to an initial position and a part sending position of the forwarding pipe, the old part inlet pipe, the forwarding pipe at the initial position and the waste conveying pipe are mutually coaxial, the lower end of the waste conveying pipe is connected with a waste container, and a piston rod of the baffle air cylinder is connected with the horizontal baffle. According to the automatic transceiving and polishing device for the electrode cap, automatic classifying and polishing of old electrode caps and automatic issuing of new electrode caps are realized, wastes on human resource, and the influence of human factors on the polishing and transceiving processes of electrode caps are effectively avoided, the working efficiency is improved, and the welding cost of a car body is lowered.

Description

technical field [0001] The invention relates to a device capable of automatically collecting, grinding and distributing electrode caps of welding tongs, which belongs to the technical field of welding. Background technique [0002] The welding quality of the workpiece will be affected after the electrode cap of the welding tongs is worn during use. The slightly worn electrode cap can continue to be used after grinding, while the severely worn electrode cap can only be scrapped. Automobile welding workshops consume a large amount of electrode caps every month. At present, the distribution, collection and grinding of electrode caps are all done manually. Both the sending and receiving process will be affected by human factors. For example, when using manual methods to grind the electrode cap, whether the electrode cap has maintenance value can only be judged by the maintenance personnel based on experience. Although some electrode caps have no maintenance value, they are stil...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B24B19/00B07C5/00
Inventor 刘青李新元陈永行杨浩韩立申庞晓明
Owner 长城汽车股份有限公司平湖分公司
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