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Aqueous working fluid for highlight surface of aluminum alloy shell, and preparation method and application method of aqueous working fluid

A technology for aluminum alloy shells and processing fluids, applied in the direction of lubricating compositions, etc., can solve the problems of bright lines on high-gloss surfaces, increase economic costs, and not be environmentally friendly, and achieve the goals of reducing volatilization and emissions, protecting the environment, and purifying the working environment Effect

Active Publication Date: 2015-01-28
AMER TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, when using traditional water-based cutting fluid, there are many problems: the tool wears very fast, the tool holder is seriously rusted, especially the frequent generation of bright lines and white spots, which seriously affects the subsequent high-gloss surface anodizing process , the low pass rate of products has always been a technical problem that plagues processing; while using oil-based cutting oil, although the processing effect can be achieved, the subsequent cleaning requires a large amount of solvent-based cleaning agent, which causes great pollution to the environment and is not environmentally friendly. also increases the economic cost
[0003] Therefore, there is a need for a high-gloss surface water-based machining fluid for aluminum alloy shells with excellent lubricating and cleaning properties to solve the problem of surface oxidation during the processing of high-gloss aluminum materials; to solve the corrosion of black metal tool jackets during the processing of high-gloss surfaces of aluminum materials problems; solve the problem of bright lines and white spots on high-gloss surfaces; and solve environmental and safety issues

Method used

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Examples

Experimental program
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Effect test

preparation example Construction

[0021] A kind of preparation method of aluminum alloy housing high-gloss surface aqueous processing fluid of the present embodiment, comprises the following steps:

[0022] a. Preparation of water-based extreme pressure lubricant: mix and stir triethanolamine, dimer acid and self-emulsifying ester by weight percentage and heat to 55-65°C to react to a transparent state, then dissolve in distilled water with twice the amount of triethanolamine to obtain Water-based extreme pressure lubricants;

[0023] b. Mix and stir triethanolamine and boric acid according to weight percentage, heat to 105-115°C, keep it warm for more than 1 hour, then cool down to below 60°C, and then add distilled water, water-based extreme pressure lubricant, and isomeric alkanoic acid in sequence according to weight percentage , amide antirust agent, monobutyl ether coupling agent, anti-hard water agent, nonionic emulsifier, continue to stir until uniform and transparent.

[0024] In this embodiment, in ...

Embodiment 1

[0029] The water-based processing fluid for the high-gloss surface of the aluminum alloy casing in this embodiment, the raw materials of the processing fluid include the following components by weight percentage: 4% isomeric alkanoate aluminum material protection agent, 7% non-ionic emulsifier, 25% water-based extreme pressure lubricant, 3% boric acid, 12% triethanolamine, 13% amide antirust agent, 8% monobutyl ether coupling agent, 0.8% anti-hard water agent, 0.1% defoamer, and the balance is distilled water to 100%;

[0030] The water-based extreme pressure lubricant raw material includes triethanolamine, dimer acid, self-emulsifying ester and distilled water twice as much as triethanolamine, and the weight percentage of the triethanolamine, dimer acid and self-emulsifying ester is 100:30:40.

[0031] The preparation method of a water-based machining fluid for high-gloss surfaces of aluminum alloy casings in this embodiment includes the following steps: a. Prepare water-based...

Embodiment 2

[0035] In the water-based processing fluid for the high-gloss surface of the aluminum alloy casing in this embodiment, the raw materials of the processing fluid include the following components by weight percentage: 2% isomeric alkanoate aluminum material protection agent, 5% non-ionic emulsifier, 10% water-based extreme pressure lubricant, 2% boric acid, 10% triethanolamine, 10% amide antirust agent, 5% monobutyl ether coupling agent, 0.5% anti-hard water agent, 0.05% defoamer, and the balance is distilled water to 100%;

[0036] The water-based extreme pressure lubricant raw material includes triethanolamine, dimer acid, self-emulsifying ester and distilled water twice as much as triethanolamine, and the weight percentage of the triethanolamine, dimer acid and self-emulsifying ester is 100:30:40.

[0037]The preparation method of a water-based machining fluid for high-gloss surfaces of aluminum alloy casings in this embodiment includes the following steps: a. Prepare water-ba...

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PUM

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Abstract

The embodiment of the invention discloses an aqueous working fluid for a highlight surface of an aluminum alloy shell. The raw materials of the working fluid comprise an isomeric alkane acid aluminum material protective agent, a nonionic emulsifying agent, an aqueous extreme-pressure lubricant, boric acid, triethanolamine, an amide antirust agent, a monobutyl ether coupling agent, a hard water resisting agent, an antifoaming agent and distilled water. The raw materials of the aqueous extreme-pressure lubricant comprise the triethanolamine, dimmer acid, self-emulsifying ester and the distilled water, wherein the content of the distilled water is two times that of the triethanolamine; the weight ratio of the triethanolamine to the dimmer acid to the self-emulsifying ester is 100:30:40. The aqueous working fluid for the highlight surface of the aluminum alloy shell is high in lubricating performance, antirust performance, cleaning performance and anti-saponification performance; bright lines and white points can not be easily generated on the highlight surface of an aluminum material. All indicators of 5 percent of diluent accord with or exceed GB6144-2010 related indicators. A fire hazard and an irritating smell are can not be easily generated in an operation site. The working fluid is harmless and non-irritant to the skin, and the working efficiency is improved. Purified water can be directly used as a cleaning agent to replace a solvent, the volatilization and the emission of the solvent are reduced, environmental protection is facilitated, the working environment is purified, the working fluid is pollution-free, and the economical cost is saved.

Description

technical field [0001] The invention relates to the technical field of lubricating and antirust cleaning for metal processing, in particular to an aqueous processing fluid for high-gloss surfaces of aluminum alloy shells, a preparation method and a use method thereof. Background technique [0002] Aluminum alloy casing is a variety of casings made of aluminum alloy. Because of its convenient processing, high flexibility and high grade, it can effectively increase the added value of products and can be widely used in the electronics industry. It generally includes aluminum profile casings and aluminum alloy casings. Die-cast housing. The high-gloss surface on the aluminum alloy shell is processed by high-speed cutting, which is very bright like a mirror. However, when using traditional water-based cutting fluid, there are many problems: the tool wears very fast, the tool holder is seriously rusted, especially the frequent generation of bright lines and white spots, which ser...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C10M173/02C10M169/04
Inventor 陈战汪小龙
Owner AMER TECH CO LTD