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Cut tobacco drying processing method for reducing release amount and H value of harmful ingredients of cigarettes through HDT

A technology of harmful components and process methods, which is applied in the field of shred drying technology that uses HDT to reduce the release of harmful components and H value of cigarettes. The effect of cigarette H value and sensory quality stability

Active Publication Date: 2013-11-27
CHINA TOBACCO SICHUAN IND CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Chinese patent ZL201010288196.0 discloses a cigarette processing method that reduces the H value. The process parameters are optimized from the three processes of microwave loosening, loosening and moisture regain, and HT+shred drying, all of which achieve the purpose of reducing the H value of cigarettes, thereby achieving the optimization of the entire cigarette. For the purpose of reducing the H value due to the parameters of the silk making process, the silk drying section in the patent uses a drum sheet type silk drying machine, and does not limit other types of silk drying equipment
Chinese patent ZL201010288157.0 discloses a cigarette processing method for reducing ammonia content. The process parameters are optimized from the three processes of microwave loosening, loosening and moisture recovery, and HT+shred drying, all of which achieve the purpose of reducing the amount of ammonia released in cigarette smoke. In order to achieve the goal of optimizing the parameters of the entire silk-making process and reducing the amount of ammonia released, the silk-drying section in the patent uses a drum thin-plate type silk drying machine, and does not limit other types of silk drying equipment
Chinese patent ZL201010288102.X discloses a cigarette processing method for reducing carbon monoxide content. The process parameters are optimized from the three processes of microwave loosening, loosening and moisture recovery, and HT+shred drying, all of which achieve the purpose of reducing the amount of carbon monoxide released in cigarette smoke. In order to achieve the goal of optimizing the parameters of the entire silk-making process and reducing the amount of carbon monoxide released, the silk-drying section in the patent uses a drum-type silk-drying machine, and does not limit other types of silk-drying equipment
Chinese patent ZL201010288153.2 discloses a cigarette processing method for reducing NNK content. The process parameters are optimized from the three processes of microwave loosening, loosening and regaining moisture, and HT+shred drying, all of which achieve the purpose of reducing the amount of NNK released in cigarette smoke. In order to achieve the goal of optimizing the parameters of the entire silk-making process and reducing the release of NNK, the drying section in the patent uses a drum thin-plate type silk drying machine, and does not limit other types of silk drying equipment
[0015] 1. Various research institutes ignored the influence of specific drying equipment process parameters on the H value of cigarettes and the release of ammonia, carbon monoxide and NNK in smoke;
[0016] 2. The influence of different drying equipment on the H value of cigarettes and the release of ammonia, carbon monoxide and NNK in cigarette smoke varies greatly;
[0017] 3. Due to the particularity of tobacco products, there are strict requirements on the moisture at the outlet of dried silk, generally 12%±0.5%. Under the premise of ensuring the safe operation of the equipment and product availability, only the combination parameters can be selected within the respective adjustable ranges. Control, and to determine a parameter combination requires a lot of research experiments;
[0018] 4. The cost of production test is high. Only 5-8 tons of raw materials are invested in one test, and the cost is more than 400,000. In addition, it is necessary to ensure that the product cannot become waste during the test process, which increases the difficulty of obtaining test data;

Method used

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  • Cut tobacco drying processing method for reducing release amount and H value of harmful ingredients of cigarettes through HDT
  • Cut tobacco drying processing method for reducing release amount and H value of harmful ingredients of cigarettes through HDT
  • Cut tobacco drying processing method for reducing release amount and H value of harmful ingredients of cigarettes through HDT

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] The model of the superheated steam drying wire drying machine used in this embodiment is HDT, which was designed and manufactured by HAUNI Company of Germany. The tobacco sample produced by the established cigarette shredded process parameters formulated by the enterprise is used as a blank sample; in the shredded process, the process is adjusted according to the following optimized parameters: the moisture content of the material inlet is 24.0%, the amount of steam applied is 850kg / h, and the rest Process parameters remain unchanged, and the tobacco samples produced are optimized samples. The results of H value and sensory quality in optimized sample and blank sample are shown in Table 1.

[0029] Table 1 Optimized sample and blank sample H value and sensory quality results

[0030]

[0031] .

[0032]It can be seen from Table 1 that the H value of the sample produced under the optimized combination of HDT silk drying process parameters is 0.41 lower than that of ...

Embodiment 2

[0044] The model of the superheated steam drying wire drying machine used in this embodiment is HDT, which was designed and manufactured by HAUNI Company of Germany. The tobacco sample produced by the established cigarette shredded process parameters formulated by the enterprise is used as a blank sample; in the shredded process, the process is adjusted according to the following optimized parameters: the moisture content of the material inlet is 24.0%, the amount of steam applied is 850kg / h, and the rest Process parameters remain unchanged, and the tobacco samples produced are optimized samples. The results of ammonia release and sensory quality in optimized samples and blank samples are shown in Table 3.

[0045] Table 3 Ammonia release and sensory quality results of optimized sample and blank sample

[0046]

[0047] .

[0048] It can be seen from Table 3 that the amount of ammonia released in the flue gas of the sample produced under the optimized combination of HDT s...

Embodiment 3

[0059] The model of the superheated steam drying wire drying machine used in this embodiment is HDT, which was designed and manufactured by HAUNI Company of Germany. The tobacco sample produced by the established cigarette shredded process parameters formulated by the enterprise is used as a blank sample; in the shredded process, the process is adjusted according to the following optimized parameters: the moisture content of the material inlet is 24.0%, the amount of steam applied is 850kg / h, and the rest Process parameters remain unchanged, and the tobacco samples produced are optimized samples. The results of carbon monoxide release and sensory quality in optimized samples and blank samples are shown in Table 5.

[0060] Table 5 Carbon monoxide emission and sensory quality results of optimized sample and blank sample

[0061]

[0062] .

[0063] It can be seen from Table 5 that the carbon monoxide release in the flue gas of the sample produced under the optimized combin...

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Abstract

The invention discloses a cut tobacco drying processing method for reducing the release amount and the H value of harmful ingredients of cigarettes through an HDT. The harmful ingredients include ammonia, carbonic oxide and NNK in smoke of the cigarettes. The processing parameters are as follows: the moisture content of a material inlet is 24%; evaporation application amount is 850kg / h. The cut tobacco drying processing method has the advantages that by controlling the key point of the cut tobacco processing, namely, the cut tobacco drying process, under the premise of keeping sensory quality of the cigarettes to be stable, parameter combination adjustment is performed on a cut tobacco drying device to achieve the purposes of reducing the H value of the cigarettes and the release amount of the ammonia, the carbonic oxide and the NNK in mainstream smoke of the cigarettes; a new way for reducing harm and tar of the cigarettes is explored; therefore, the cut tobacco drying processing method has important theoretical significance and practical application value. According to the cut tobacco drying processing method, key parameters in the cut tobacco drying process are screened, affirmed and optimized within the production processing range, and the H value of the cigarettes and the release amount of the ammonia, the carbonic oxide and the NNK in the smoke of the cigarettes are effectively reduced under the premise of ensuring the sensory quality of the cigarettes to be stable.

Description

technical field [0001] The invention belongs to the field of cigarette harm reduction, and relates to a cigarette processing method that simultaneously reduces the H value of cigarettes, reduces the release of ammonia, reduces the release of carbon monoxide, and reduces the release of NNK. Superheated steam drying silk drying machine is a silk drying process that reduces H value, ammonia release, carbon monoxide release and NNK release. Background technique [0002] The two guidelines of "prevention of exposure to tobacco smoke" and "control and disclosure of tobacco ingredients" in the "Framework Convention on Tobacco Control" require governments to formulate more stringent "tobacco control" laws and regulations, urging cigarette manufacturers to reduce cigarette tar emissions At the same time, it is necessary to strictly control the release of the main harmful components in cigarette smoke, further increasing the pressure on the industry to reduce harm and reduce coke. Smo...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A24B3/04
Inventor 宋光富李东亮冯广林李力
Owner CHINA TOBACCO SICHUAN IND CO LTD