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Oil-cooling-method LED (light-emitting diode) lamp manufacturing method and LED lamp thereof

A technology for an LED lamp and a manufacturing method, which is applied to cooling/heating devices for lighting devices, semiconductor devices for light-emitting elements, lighting devices, etc. Low cost, improve heat dissipation efficiency, and solve the effect of heat dissipation difficulties

Active Publication Date: 2014-07-30
FUJIAN FURI ELECTRONICS CO LTD
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, most of the structures of LED lamps use aluminum substrates. Aluminum substrates have become a more commonly used substrate material. One of the reasons for its popularity in the market is that it has better heat dissipation performance. With the progress of society, aluminum substrates have shown certain disadvantages, such as the requirements of modern society for environmental friendliness, and the current situation of high cost. In the existing technology, the structure using paper substrates is mostly used in low-current and low-cost demand market, it cannot be used in the field of large current, one of the reasons is that its heat dissipation effect is not good
There are many ways to solve heat dissipation. Patent No. 201020110603.4 discloses a solution to use oil to cool the power supply of LED lamps. Under the requirement of good sealing of the power supply, it uses cooling oil for cooling, but based on the technology in this field As far as the personnel know, since the oil needs to expand with heat and contract with cold, there is room for thermal expansion without filling the inside of the power supply; although there is no specific mention of thermal expansion space, it can be easily known that this space was created before it was closed. Filled with air, and then sealed to form
Furthermore, in the technical solution, many details are not fully disclosed, and the actual use effect is unknown. For example, in actual use, if the cooling oil is directly filled, it will lead to insulation performance and carbonization of electronic components. ), the problem of poor airtight performance
At the same time, the problem of overall sealing has not been made public.

Method used

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  • Oil-cooling-method LED (light-emitting diode) lamp manufacturing method and LED lamp thereof

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Embodiment Construction

[0018] A method for manufacturing an oil-cooled LED lamp according to the present invention comprises the following steps:

[0019] a. Prepare the sealed case 1 , the light-transmitting lampshade 2 and the paper substrate 3 connected with the lamp beads 9 , and open the oil filling port 6 in the sealed case 1 , preferably at the bottom of the sealed case 1 .

[0020] b. Immerse the paper substrate 3 connected with the lamp bead 9 into the clear coating solution as a whole to form a clear coating (clear coating) 4, so that the inside of the clear coating 4 is sealed and electrically insulated from the outside;

[0021] c. Place the paper substrate 3 coated with the transparent coating 4 between the light-transmitting lampshade 2 and the sealed casing 1 and lead the paper substrate 3 out of the sealed casing 1 to the power interface, and seal and fix the light-transmitting lampshade 2 and a sealed housing 1;

[0022] d. Inject paraffin oil 5 into the sealed casing 1 through...

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Abstract

The invention belongs to the field of LED (light-emitting diode) lamps, in particular to an LED lamp heat radiation method and a heat radiation structure thereof. An oil-cooling-method LED lamp manufacturing method comprises the steps: a paper substrate coated with clear coatings is placed between a light-transmitting lampshade and a sealing shell, and a power supply interface of the paper substrate is led out of the sealing shell; the light-transmitting lampshade and the sealing shell are sealed and fixed; paraffin oil is injected into the inner part of the sealing shell by virtue of an oil inlet; lamp beads of the paper substrate are powered on continuously by virtue of the power supply interface; the oil inlet is immediately closed off when the temperature of the paper substrate is raised to boil the paraffin oil; the cooled paraffin oil forms vacuum in the sealing space. An oil-cooling-method LED lamp comprises the sealing shell, the light-transmitting lampshade, the paper substrate and the lamp beads arranged on the paper substrate; each paper substrate surface is coated with one clear coating, a gap between the sealing shell and the light-transmitting lampshade is filled with the paraffin oil, and the coatings seal the whole paper substrate and insulate the paper substrate from the outside. The oil-cooling-method LED lamp manufacturing method and the LED lamp thereof have the advantages of simple structure, high heat radiation effect and low cost.

Description

technical field [0001] The invention belongs to the field of LED lamps, and in particular relates to a heat dissipation method and a heat dissipation structure of an LED lamp. technical background [0002] At present, most of the structures of LED lamps use aluminum substrates. Aluminum substrates have become a more commonly used substrate material. One of the reasons for its popularity in the market is that it has better heat dissipation performance. With the progress of society, aluminum substrates have shown certain disadvantages, such as the requirements of modern society for environmental friendliness, and the current situation of high cost. In the existing technology, the structure using paper substrates is mostly used in low-current and low-cost One of the reasons why it cannot be used in the field of large current is that its heat dissipation effect is not good. There are many ways to solve heat dissipation. Patent No. 201020110603.4 discloses a solution to use oil ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F21S2/00F21V29/00F21Y101/02F21K9/00F21Y115/10
Inventor 王连成
Owner FUJIAN FURI ELECTRONICS CO LTD
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