Compact concrete slab and manufacturing method thereof

A concrete and plate technology, applied in the field of building materials, can solve problems such as the lack of rapid development of the industry, high damage rate, and low qualified rate of finished products, and achieve sustainable promotion and application of energy saving, low carbon and environmental protection, strong impact resistance, and comprehensive The effect of cost reduction

Inactive Publication Date: 2014-12-03
佛山市泰纳机械设备有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] But at the same time, because of its corresponding shortcomings, related industries have not developed rapidly, and this kind of new material that should be optimistic is subject to certain limitations in terms of vigorous promotion and wide application.
Its disadvantages are: first, the products have higher requirements on raw materials, the acquisition of raw materials and the cost of preparation technology are higher, and the qualified rate of finished products is not high. Reduce part of the energy consumption, but because the process requires energy-consuming firing process, the overall cost is always high, resulting in the high price of the final product; second, the size of the product has certain limitations, and As the size of the manufacturing specifications increases, the cost will increase; third, some technical performance indicators of the products are low, such as low impact toughness, fragile products, and high damage rates during transportation and construction, etc.

Method used

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  • Compact concrete slab and manufacturing method thereof
  • Compact concrete slab and manufacturing method thereof
  • Compact concrete slab and manufacturing method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0024] The thickness of the dense smooth concrete slab to be manufactured in this embodiment is 5mm, and the length and width are 3*3mm.

[0025] Its raw material composition and parts by weight are:

[0026]

[0027] During preparation, the raw materials are first added to the mixer for the first dry mixing and mixing, and then 13 parts of water are added for the second mixing and mixing, and then the vacuum extruder plus adjustable extrusion The green body is spirally extruded by the die nozzle to obtain the initial thickness green body; then the green body is rolled and stretched by the roller calender through the wet plastic material to obtain the final thickness green body with the thickness dimension; finally, the hob type The vertical and horizontal cutting machine obtains the final green product of dense smooth concrete slabs with the required length and width.

[0028] In the process steps, some of the equipment involved in the spiral extrusion molding of the init...

Embodiment 2

[0034] The dense smooth concrete slab to be manufactured in this embodiment has a thickness of 6mm and a length and width of 3*3mm.

[0035] Its raw material composition and parts by weight are:

[0036]

[0037]

[0038] During preparation, the raw materials are first added to the mixer for the first dry mixing and mixing, then 15 parts of water is added for the second mixing and mixing, and then the vacuum extruder and adjustable extrusion The green body is spirally extruded by the die nozzle to obtain the initial thickness green body; then the green body is rolled and stretched by the roller calender through the wet plastic material to obtain the final thickness green body with the thickness dimension; finally, the hob type The vertical and horizontal cutting machine obtains the final green product of dense smooth concrete slabs with the required length and width.

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Abstract

The invention discloses a compact concrete slab and a manufacturing method thereof. The invention is characterized in that the compact concrete slab is a concrete mixture which is prepared from the following raw materials in parts by weight: 20-30 parts of cement, 30-60 parts of fly ash, 30-40 parts of quartz sand, 5-10 parts of water-based epoxy resin powder, 0.6-2.2 parts of cellulose ether, 5-8 parts of plant fiber and 1-5 parts of other additives. The method comprises the following steps: carrying out primary dry-type uniform stirring and mixing on the raw materials, adding 10-22 parts of water, carrying out secondary uniform stirring and mixing, and carrying out billet helical extrusion forming by a vacuum extruder; rolling to perform extension forming to obtain the final thick billet with preset thickness; and finally, cutting with a hobbing-cutter cross / transverse cutting machine to obtain the compact concrete slab with required length and width. The method can utilize abundant industrial wastes, and is low in cost due to the adoption of the energy-saving firing-free technique.

Description

technical field [0001] The invention relates to the technical field of building materials, in particular to an ultra-thin, ultra-wide, high-strength, dense smooth concrete slab technology and a manufacturing method thereof. Background technique [0002] At present, new building materials such as inorganic non-metallic thin plates, represented by ceramic thin plates, are sought after by the market because of the following advantages, especially in the decorative materials for interior and exterior walls of modern high-end buildings. use. Its advantages are: first, it can save material and logistics costs and reduce some energy consumption. Because its weight is generally only 1 / 3 of traditional ceramics, it can greatly save transportation and logistics costs. At the same time, it is light and thin, which can save more than 60% of raw material resources and correspondingly reduce part of the energy consumption in the firing process; second, its own load Small, can effectivel...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/00C04B18/08B28B3/22B28B3/12
CPCY02W30/91
Inventor 房晓磊
Owner 佛山市泰纳机械设备有限公司
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