Multihole ceramic bearing and manufacturing method thereof

A technology of porous ceramics and a manufacturing method, applied in the field of porous ceramic materials, can solve the problems of low temperature aging, aggravated bearing wear, low thermal conductivity, etc., and achieve the effect of solving low temperature aging and improving mechanical properties

Active Publication Date: 2015-02-18
SHENZHEN SUNTECH ADVANCED CERAMICS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, this kind of bearing also has inherent disadvantages: since zirconia ceramics are fatal sintered bodies with a water absorption rate of 0, it is impossible to absorb a large amount of lubricating oil like metal oil bearings. At the same time, due to the low thermal conductivity of zirconia ceramics, certain After a period of time, the heat generated by friction cannot be effectively dissipated. After the bearing heats up, a large amount of lubricating oil will volatilize, which increases the friction coefficient between the shaft sleeve and the shaft core, and aggravates the wear of the bearing.
But the defect of this method is obvious, because the ability of oil storage is directly proportional to sufficient porosity and pore diameter; and the mechanical properties of porous ceramic materials such as wear resistance decrease sharply with the increase of porosity and pore diameter, which The two are contradictory
In addition, even if the 3Y-ZTP material with the most stable mechanical properties among zirconia is used with a porous structure, when the bearing is operated at a temperature of 100-400°C for a long time, low-temperature aging is prone to occur, and the strength and wear resistance are greatly reduced. , and even material spalling occurs on the inner surface of the bearing
Therefore, the performance of the final porous ceramic bearing of the single oxide porous ceramic sintered body prepared only by adding a pore-forming agent cannot fully meet the requirements of the fan ceramic bearing.

Method used

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  • Multihole ceramic bearing and manufacturing method thereof

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preparation example Construction

[0015] An embodiment of the present invention provides a method for manufacturing a porous ceramic bearing, and a porous ceramic bearing obtained by the method, wherein the process of the method includes the following steps:

[0016] S10, preparing enhanced zirconia composite ceramic powder;

[0017] S20, fully mixing the enhanced zirconia composite ceramic powder with the pore-forming agent and the binder to obtain a mixed slurry;

[0018] S30, drying the mixed slurry to obtain dry powder;

[0019] S40, molding the dry powder into a mold to obtain a green body;

[0020] S50, sintering the green body to obtain a bearing green body;

[0021] S60, vacuum immersing the bearing body in oil.

[0022] In the preparation method of the present invention, the enhanced zirconia composite ceramic powder is used to make bearings, wherein the partially stabilized zirconia after the technical means strengthens contains more reinforcing functional components, which improves the mechanical...

Embodiment 1

[0058] In this embodiment 1, 3Y-TZP with the best performance in the existing partially stabilized zirconia is used, and the specific steps are as follows:

[0059] S11, weigh 41 kg of 3Y-TZP powder and dissolve it in water to make 80g / L zirconia solution;

[0060] S12, adding 200 g of ammonium polyacrylate to the solution in step S11, and ultrasonically dispersing for 2 hours to prepare a zirconia suspension;

[0061] S13, taking 3.2 kg of α-alumina powder and adding it to the suspension obtained in step S12, stirring evenly, and ultrasonically dispersing for 2 hours to obtain a dispersion;

[0062] S14, vacuum filter the dispersion to remove most of the water to prevent delamination of the additive and the matrix, and then put it in an oven for drying at 60 degrees to obtain a reinforced zirconia composite ceramic powder block;

[0063] S15, put the block obtained in step S14 into an air furnace for sintering, wherein during the sintering process, the temperature can be rai...

Embodiment 2

[0076] This embodiment 2 is carried out using the same method steps as in embodiment 1, except that the second reinforcement phase alumina grains in step S40 of embodiment 1 are replaced by a particle mixture of whiskers and nano-zirconia; at the same time in step S21 The amount of pore-forming agent added is increased to a ratio of 4:6 to the reinforced zirconia; and step S40 changes the dry pressing molding method to the following injection molding method:

[0077] S40, mix the spray-dried porous ceramic powder with paraffin, polyethylene, polypropylene, and oleic acid evenly, and then put it into a mixer, set the mixing temperature to 180° C., and the mixing time to 3 hours. Make an injection molding metal mold according to the shrinkage rate of the feed material and the drawing size of the bearing, and then crush the mixed feed material and put it into the injection molding machine to form a green body with a qualified appearance size.

[0078]After the completion, the oil...

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Abstract

The invention provides a manufacturing method of a multihole ceramic bearing. The manufacturing method comprises the steps of fully and uniformly mixing an enhanced type zirconium oxide composite ceramic powder material, a pore forming material and an adhesive to obtain mixed slurry; molding powder obtained by drying the mixed slurry by a die to obtain a green blank; sintering the green blank to obtain a bearing blank body; performing vacuum oil soaking treatment on the bearing blank body. According to the preparation method disclosed by the invention, the bearing is manufactured by the enhanced type zirconium oxide composite ceramic powder material; by the technically enhanced partially stabilized zirconium oxide, the phase change toughening action is enhanced, and the mechanical property of ceramic is improved; the problem of low-temperature aging of existing partially stabilized zirconium oxide is solved.

Description

technical field [0001] The invention belongs to the technical field of porous ceramic materials, and in particular relates to a porous ceramic bearing and a manufacturing method thereof. Background technique [0002] As an emerging mechanical basic part, ceramic bearings have excellent performance incomparable to metal bearings in terms of corrosion resistance and oxidation resistance, mechanical properties, thermal expansion coefficient, hardness and friction resistance. Therefore, using the excellent performance of the ceramic material itself to replace the metal material to prepare the fan bearing can greatly prolong the service life of the bearing and reduce the noise during use. [0003] At present, zirconia ceramic fan bearings are widely used in the market. Zirconia ceramics are used to make bearing sleeves and shaft cores, processed and polished into mirror surfaces, and then assembled into bearings. Due to the high hardness of zirconia ceramics and the low coeffici...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B38/06C04B35/48C04B35/622C04B35/81
Inventor 杨辉谭毅成向其军
Owner SHENZHEN SUNTECH ADVANCED CERAMICS
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